The Legend of Ron Burgundy, RO's 80 Series Build Thread (1 Viewer)

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Joined
Dec 29, 2023
Threads
10
Messages
69
Location
Medford, OR
Website
ruggedoverland.com
I want to start this build thread with what my wife wrote early Nov '24,

How it started

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When you’re just casually scrolling the marketplace for an 80 Series while out of town and show one to your wife and her reply is, “You should go look at it,” you go. And that’s how our new build came to be.
We got this Landcruiser for a sweet deal, in the grand scheme of things. Would it drive the 6 hours back home? We didn’t know.

Pre-Build Specs:
  • 3FE 4.0L Inline 6
  • Stock Suspension
  • 15” OE Aluminum Wheels
  • 31” LingLong Crosswind ATs
  • Alpine head unit circa 1995 with 41 electrical connectors
  • Car phone wiring (“I’m calling you on my mobile!”)
  • Questionable aftermarket alarm and keyless entry. Sketchy AF wiring.
Top of the List

Thankfully, the 80 Series did make it home without a hitch and the build prep started. First on the to-do list was to do a more in-depth inspection, take stock, and give it a much-needed tune up. And to immediately remove all that sketchy wiring.

Once we had an idea of everything that needed repair, we prioritized it by driveability and safety. With the first good rain, a sunroof leak had been discovered, the electric windows didn’t function, the seatbelts were very worn, and some interior broken bits were replaced or repaired. This would be, after all, a daily driver.

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A Plan Was Born

So, how did we want to build our new adventure rig? What would we need to do to it to suit our lifestyle and meet our travel goals?

Obviously the suspension, or what was left of it, needed some help. It would need to handle the added weight of planned modifications, and we’d need it to perform on- and off-road through various terrains.

The wheels and tires needed to go. Like, get outta of here already. Those 31” LingLongs (what?) weren’t going to give us the ground clearance and traction we require, or support the new suspension.

The Landcruiser’s front bumper was literally falling apart and had random screws slightly holding it together. This wouldn’t do for any type of protection, in our neighborhood or on the trail.

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We’d need to maximize the space of the FJ80, especially since we’d usually need all rows of seating, being a family of 6. Roof rack? Yes. Storage boxes? Yes. But this has always been a personal struggle for our large family: fitting all the people, their belongings, and everything we’d need to be self-sufficient in the middle of nowhere. We’ve had a couple of adventure trailers, ground tents, and RTTs. It usually comes down to being a two-adventure-vehicles family for trips longer than a day. We’re a brood who needs a fleet.

And speaking of self-sufficiency, we’d plan on adding solar and extra power capabilities to do ALL the things. After all, Joe loves him some wiring. Give him some 16 gauge wire, connectors, and power braid and you won’t see him all weekend. It’s a thing of beauty, really.

Let’s Go to SEMA

Should we go ahead and put a rush on this? Sure, why not? Take it to SEMA? Duh. We have nothing but extra time!

This is actually being written on the road to SEMA. We had the opportunity to use our 80 Series to showcase for BOLT Lock. We’ve used BOLT for many years now because of its ingenuity and convenience, and have great relationships with the fine folks of BOLT. So, yes, of course, let’s get this done to show off the functionality of their many types of one-key technology locks and at the same time, show how far you can take a thrifty Marketplace buy that just needed some love (and major upgrades) in such little time.

Is the build 100% where we want it? Absolutely not! We have dreams, people.

-RB
 
Being able to get and build another LC80 is a really really big deal to me personally. One of my all time favorite vehicles I have had and built over the years (of which there have been many... many) was our 93 Silver and Red 80 that we had over 15 years ago. It was an absolutely fantastic bone stock machine that I traded my built Jeep XJ for. The only thing I did at the time was put a set of 3rd gen 4 Runner wheels and a decent set of used 33's on it and it was absolutely GLORIOUS! I gave it a bunch of love, tune-up, new window motors, little odds and ends, all the things I could do at the time that wouldn't break the bank. Then life continues and at the time it was not a practical vehicle for our growing family and commuting needs, so it was sold.

Fast forward a little bit and work brought me back into the Jeep space with a JKU which I really enjoyed, started building and was excited to be in a space that allowed me to do so for work! Then it was totaled by a drunk/high driver driving the wrong way on a divided highway a few months ahead of that years SEMA show for which it was supposed to appear. That took me to another Jeep JKU, Captain Blueberry Ninja Pants (my youngest daughter named) and it was fantastic! I got to wheel all over the west coast, take amazing trips with my kids, many many memories were made in the Jeep. In fact its the vehicle I owned the longest, ever, by a long shot. Then, life happened and selling it was the right decision at that time.

The JKU was great, capable off-road machine that I really did love. In all of its awesome, it had a major draw back in that for our family, someone was always left out. We have 4 kids, and I have always said "we should have never gotten rid of the Cruiser" when planning a trip or trying to see where we wanted to go explore, it could fit everyone! So, the chance to get another 80 is a BIG deal to me and something I am absolutely over the moon about. This thread is where I am going to share what we have done so far, get everyone caught up and then hopefully see where we can take it in the future! - JB
 
One thing that needed to be addressed out of the gate, were things that didn’t work. Window motors, door locks, dome light, rear defrost, stereo all of the things we can take for granted and don’t give much thought to were immediately all driving me bonkers with working sometimes, or not at all. This was after all my new daily driver, and when you need to roll your window down for a drive through, or back up in the rain and it just doesn’t work… That sucks. I present to you some before and after's of what has been cleaned up:


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The Circa 1995 Alpine unit was wired with no less than 41 different connectors, and cut the factory harness.

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Took some time, but everything was cleaned up and wired with an adapter ;)

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And then there were NO connectors.... LOL

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I'm happy to say, since this fix the Stereo has worked great!
 
The stereo wasnt the only wiring hack job.....

Under the Dash was pretty sketchy...

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Again, I love this stuff. Being able to see an immediate improvement visually, and then having your stuff work is incredibly satisfying!

I'm pretty happy with how it all cleaned up!

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This helped a lot, but still had issues with wiring.................
 
And when you thought you had taken care of all the bad splices, you take off the driver door panel to start diagnosing power window motors and open a whole new can of worms.... lol

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What was kind of funny, but no really is a number of the crimps were not tight to the wire and they would have been better off wrapped and tapped... lol

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Every connection, cleaned and proper!
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I know wiring isn't as sexy as when I get to the lift kit, bumper, etc... But I really geek out when it gets this nice again!
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I can't be the only one to take out a ton of bad wiring in the first few weeks of ownership?!?!
 
One of the things I love about getting a new vehicle is the opportunity to give it a full tune-up. Get it all dialed and with the 80, basic ignition and fluids were what was really needed. And a bit of a bath for the engine bay...

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NGK Wires & Plugs, Toyota Oil Filter, Red Line Oil a whole lot of Castrol Super Clean later!
 

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