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Over five thousand years ago, Moses said to the children of Israel, "Pick up your shovels, mount your asses and camels, and I will lead you to the Promised Land." Nearly 75 years ago, (when Welfare was introduced) Roosevelt said, "Lay down your shovels, sit on your asses, light up a camel, this is the Promised Land." Today, Congress has stolen your shovel, taxed your asses, raised the price of Camels and mortgaged the Promised Land! I was so depressed last night thinking about Health Care Plans, the economy, the wars, lost jobs, savings, Social Security, retirement funds etc....I called a Suicide Hotline. I had to press 1 for English. I was connected to a call center in Pakistan. I told them I was suicidal. They got excited and asked if I could drive a truck......
HAAA....How do you think I got it?Stolen for posterity! LOL!
Over five thousand years ago, Moses said to the children of Israel, "Pick up your shovels, mount your asses and camels, and I will lead you to the Promised Land." Nearly 75 years ago, (when Welfare was introduced) Roosevelt said, "Lay down your shovels, sit on your asses, light up a camel, this is the Promised Land." Today, Congress has stolen your shovel, taxed your asses, raised the price of Camels and mortgaged the Promised Land! I was so depressed last night thinking about Health Care Plans, the economy, the wars, lost jobs, savings, Social Security, retirement funds etc....I called a Suicide Hotline. I had to press 1 for English. I was connected to a call center in Pakistan. I told them I was suicidal. They got excited and asked if I could drive a truck......
ARB has got a sale going on ~ $377 for a locker, thats cheap. http://www.jcwhitney.com/arb-air-locker/p2028453.jcwx?filterid=d2177y1978g2j1
Ok, here are my thoughts on the pros and cons of the cut and turn for the 80 series axle. (rolls up sleeves, gets some coffee, sits down and cracks knuckles...)
Most people use offset bushings to correct the caster. This rotates the entire housing back to stock position. Simple, cheap, easy, reversible...not much to think about up to around 2.5" of lift.
The washer mod is a variation of the same idea, but instead of using offset control arm bushings you slot the front hole by 14 MM(or 7MM front and rear), rotate the axle back and weld on new plates to relocate the holes.(effectively washers). The benefits over bushings I see are a)that it is cheaper if you have the tools b) you dont have to push out the stock bushings and c) you retain stock bushings so you can maintain flex and good driving characteristics.
The problem with both of these solutions is that by moving the entire axle housing, they also rotate the pinion angle down towards the transfer case. driveshafts work by splitting the angles between the axle and transfer pinions between two u-joints, usually set to be parallel angles. The 80 series uses a different "broken back" configuration, the front points up so the ujoints are not parallel but are still operating at the same angle. like #2 in this diagram:
As the pinion moves down it gets to a point where the angles do not match and eventually the front shaft will start to vibrate. At this point, usually 3.5-4" of lift, most people install a Double carden drive shaft, which has three joints. The joint at the pinion is basically fixed with no angle and the two at the transfer case split the angles.
By the time you buy and install plates, return to stock bushings, and buy a dc driveshaft this becomes very expensive. Which brings us to the cut and turn.
With the cut and turn you cut through the axle tube freeing the knuckle balls, rotate them back, and weld them back on. This changes the caster without changing the pinion angle.
The pros I see are:
A) low to no cost (if knuckles need to be rebuilt anyway)
B) retain stock bushings
C) does not rotate pinion back necesitating a dc shaft
D) allows for more correction
The cons I see are:
A) you will have to pull the knuckles off - so probably knuckle rebuild time( could be a pro if it is due)
B) you are cutting, grinding, welding on one of the most critical pieces of the truck
C) pinion is now operating at a higher than stock angle - some argue that there might be oil starvation issues to the pinion bearing.
To address the cons:
A) I am due for a rebuild, most people are or are at least close so probably not a factor.
B) The knuckle ball is machined as a tight fit in the housing requiring a long pipe to even turn it so the welds are just holding it in place. If you have a doubt, these should do the same thing:
http://sleeoffroad.com/products/suspension_pieces_bushings.htm
or cheaper(I do not know anything about this site caveat emptor):
http://www.ultrarevparts.com/SPC-88920-Offset-Bearing-Kit/dp/B00HDFB43M
C) you could just assume it is fine, overfill through the stock plug, or install one of these:
http://www.trail-gear.com/fill-inspection-cap
you could also do the washer mod, rotating the housing back a little bit, but not enough to need a dc shaft, and then make up the difference with a cut and turn. this combo would also work with the offset trunion bearings I mentioned above. It would also rotate the spring perches back closer to stock.
FWIW, If and when I finally get some new lift springs I am leaning toward the offset bearings and maybe adding a top fill cap to address the pinion bearing oiling. I doubt I will 4"+ big again, but If I did I would just add the washer mod to the bearings.
As for calculating the angle, here is a thread with some math:
https://forum.ih8mud.com/80-series-tech/789552-caster-correction-question.html
I would probably approach it differently - measure the diameter of the spot to be cut and turned. Multiply that by pi to get the circuference of the axle at that point. Divide that by 360 to get the distance per degree. Multiply that by the amount you need to correct and divide by two since it will move front and back and mark it on the housing. Somebody check that math for me since that was off the top of the head.
Is there a Land Cruiser stuck in said creek?