ARCHIVE The Diesel Tech / 24 volts FUSABLE Link / LINKS Topics Technical Resource & Discussion Thread Reproduction Applications 90982-08151 and Beyond ...

ToyotaMatt · Feb 22, 2022

if anyone has different DIESEL TECH / 24 volts

FUSABLE LINKS / LINK TOPIC

post it here

The Diesel Tech / 24 volts FUSABLE Link / LINKS Topics

Technical Resource & Discussion Thread

Reproduction Applications

90982-08151
and
Beyond ...

please let me know if i can help make one happen if u need a custom one off solution

i will continue to ARCHIVE this thread as a FUSABLE LINKS HOME Base of sorts for the Diesel and 24 Volts community in general

-----------------------------------------------------------------------------------------------------------

i have reproduced the 90982-08151 Fusible Link how ever im uncertain about its entire application production dates range and modle

coverage also ?

i have seen this on a japan spec bj44 1982 and a HJ47 AU spec too ?

if anyone has this same common set up please raise you hand and post your year and modle ID code please , i am building a fusible links non - usa /

Diesel Tech / 24 volts

data base list

THIS IS THE WAY .......

ToyotaMatt · Feb 22, 2022

ToyotaMatt · Feb 22, 2022

WarDamnEagle · Feb 22, 2022

Just put the part number into ToyoDIY Matt and search each diagram to confirm:

Enter part number (10-12 characters):
Search in market:	N. America Europe Japan General

Part 90982-08151 (FUSIBLE LINK) was found on the following models:

Market	Date range	Model	Frames/Options	Found in diagram
Japan	08/1980-09/1984	TOYOTA LAND CRUISER	BJ4*	82-02: WIRING & CLAMP
	Model Dates:	Matching Models:	Model Options:	Links to diagrams:
	08/1980-09/1982	BJ41-KCJY	JPN, TP, 2B, 4F, 40K, RB, 04S, TPC	82-02
	08/1980-09/1982	BJ41-KCY	JPN, TP, 2B, 4F, 40K, 06S, TPC	82-02
	10/1981-09/1982	BJ41V-KCEY	JPN, VAN, 2B, 4F, VKC, 40K, 02S	82-02
	10/1981-09/1982	BJ41V-KCMY	JPN, VAN, 2B, 4F, VKC, 25K, 04S	82-02
	08/1980-09/1982	BJ41V-KCY	JPN, VAN, 2B, 4F, VKC, 40K, 04S	82-02
	08/1980-09/1981	BJ41V-KY	JPN, VAN, 2B, 4F, VLS, 40K, 04S	82-02
	08/1980-09/1982	BJ44-KCJY	JPN, TP, 2B, 4F, 50K, RB, 06S, TPC	82-02
	08/1980-09/1982	BJ44-KCY	JPN, TP, 2B, 4F, 50K, 08S, TPC	82-02
	10/1981-09/1982	BJ44V-KCMY	JPN, VAN, 2B, 4F, VKC, 35K, 05S	82-02
	08/1980-09/1982	BJ44V-KCY	JPN, VAN, 2B, 4F, VKC, 50K, 06S	82-02
Europe, General	08/1980-03/1986	TOYOTA LAND CRUISER	BJ4,HJ47,FJ4	82-02: WIRING & CLAMP
	Model Dates:	Matching Models:	Model Options:	Links to diagrams:
	08/1980-09/1984	BJ40L-KC	GEN, TP, LHD, B, 4F, CBU, WORB, TPC	82-02
	08/1980-09/1982	BJ40L-KCJ	GEN, TP, LHD, B, 4F, CBU, RB, TPC	82-02
	08/1980-09/1984	BJ40LV-K	GEN, VAN, LHD, B, 4F, VLS, CBU, WORB	82-02
	08/1980-09/1984	BJ40LV-KC	GEN, VAN, LHD, B, 4F, VKC, CBU, WORB	82-02
	08/1980-09/1982	BJ40LV-KCJ	GEN, VAN, LHD, B, 4F, VKC, CBU, RB	82-02
	08/1980-09/1982	BJ40LV-KJ	GEN, VAN, LHD, B, 4F, VLS, CBU, RB	82-02
	08/1980-09/1984	BJ40R-KC	GEN, TP, RHD, B, 4F, CBU, WORB, TPC	82-02
	08/1980-09/1982	BJ40R-KCJ	GEN, TP, RHD, B, 4F, CBU, RB, TPC	82-02
	08/1980-09/1984	BJ40RV-K	GEN, VAN, RHD, B, 4F, VLS, CBU, WORB	82-02
	08/1980-09/1984	BJ40RV-KC	GEN, VAN, RHD, B, 4F, VKC, CBU, WORB	82-02
	08/1980-09/1982	BJ40RV-KCJ	GEN, VAN, RHD, B, 4F, VKC, CBU, RB	82-02
	08/1980-09/1982	BJ40RV-KJ	GEN, VAN, RHD, B, 4F, VLS, CBU, RB	82-02
	08/1980-09/1982	BJ42L-KC	GEN, TP, LHD, 3B, 4F, CBU, WORB, TPC	82-02
	08/1980-09/1982	BJ42L-KCJ	GEN, TP, LHD, 3B, 4F, CBU, RB, TPC	82-02
	08/1980-09/1982	BJ42L-KCJW	EUR, TP, LHD, 3B, 4F, CBU, RB, TPC	82-02
	08/1980-09/1982	BJ42L-KCW	EUR, TP, LHD, 3B, 4F, CBU, WORB, TPC	82-02
	08/1980-09/1982	BJ42LV-K	GEN, VAN, LHD, 3B, 4F, VLS, CBU, WORB	82-02
	08/1980-09/1984	BJ42LV-KC	GEN, VAN, LHD, 3B, 4F, VKC, CBU, WORB	82-02
	08/1980-09/1982	BJ42LV-KCJ	GEN, VAN, LHD, 3B, 4F, VKC, CBU, RB	82-02
	08/1980-09/1982	BJ42LV-KCW	EUR, VAN, LHD, 3B, 4F, VKC, CBU, WORB	82-02
	08/1980-09/1982	BJ42LV-KJ	GEN, VAN, LHD, 3B, 4F, VLS, CBU, RB	82-02
	08/1980-09/1982	BJ42LV-KW	EUR, VAN, LHD, 3B, 4F, VLS, CBU, WORB	82-02
	08/1980-09/1984	BJ42R-KC	GEN, TP, RHD, 3B, 4F, CBU, WORB, TPC	82-02
	08/1980-09/1982	BJ42R-KCJ	GEN, TP, RHD, 3B, 4F, CBU, RB, TPC	82-02
	08/1980-09/1984	BJ42RV-K	GEN, VAN, RHD, 3B, 4F, VLS, CBU, WORB	82-02
	08/1980-09/1984	BJ42RV-KC	GEN, VAN, RHD, 3B, 4F, VKC, CBU, WORB	82-02
	08/1980-09/1982	BJ42RV-KCJ	GEN, VAN, RHD, 3B, 4F, VKC, CBU, RB	82-02
	08/1980-09/1982	BJ42RV-KCQ	ARL, VAN, RHD, 3B, 4F, VKC, CBU, WORB	82-02
	08/1980-09/1982	BJ42RV-KJ	GEN, VAN, RHD, 3B, 4F, VLS, CBU, RB	82-02
	10/1982-09/1984	BJ42RV-MCQ	ARL, VAN, RHD, 3B, 5F, VKC, CBU, WORB	82-02
	08/1980-09/1984	BJ43L-KC	GEN, TP, LHD, B, 4F, CBU, WORB, TPC	82-02
	08/1980-09/1982	BJ43L-KCJ	GEN, TP, LHD, B, 4F, CBU, RB, TPC	82-02
	08/1980-09/1984	BJ43R-KC	GEN, TP, RHD, B, 4F, CBU, WORB, TPC	82-02
	08/1980-09/1982	BJ43R-KCJ	GEN, TP, RHD, B, 4F, CBU, RB, TPC	82-02
	08/1980-09/1984	BJ45LP-K	GEN, PIC, LHD, 3B, 4F, CBU, WORB	82-02
	08/1980-09/1984	BJ45LP-K3	GEN, PIC, LHD, 3B, 4F, IV, WORB	82-02
	08/1980-09/1984	BJ45LP-KW	EUR, PIC, LHD, 3B, 4F, CBU, WORB	82-02
	08/1980-09/1982	BJ45LP-KW3	EUR, PIC, LHD, 3B, 4F, IV, WORB	82-02
	08/1980-09/1984	BJ45LV-KC	GEN, VAN, LHD, 3B, 4F, VKC, CBU, WORB	82-02
	08/1980-09/1984	BJ45LV-KCW	EUR, VAN, LHD, 3B, 4F, VKC, CBU, WORB	82-02
	08/1980-09/1984	BJ45RP-K	GEN, PIC, RHD, 3B, 4F, CBU, WORB	82-02
	08/1980-09/1984	BJ45RP-K3	GEN, PIC, RHD, 3B, 4F, IV, WORB	82-02
	08/1980-09/1984	BJ45RV-KC	GEN, VAN, RHD, 3B, 4F, VKC, CBU, WORB	82-02
	08/1980-09/1982	BJ46L-KC	GEN, TP, LHD, 3B, 4F, CBU, WORB, TPC	82-02
	08/1980-09/1982	BJ46L-KCJ	GEN, TP, LHD, 3B, 4F, CBU, RB, TPC	82-02
	08/1980-09/1982	BJ46L-KCJW	EUR, TP, LHD, 3B, 4F, CBU, RB, TPC	82-02
	08/1980-09/1982	BJ46L-KCW	EUR, TP, LHD, 3B, 4F, CBU, WORB, TPC	82-02
	08/1980-09/1982	BJ46L-KJW	EUR, TP, LHD, 3B, 4F, CBU, RB, TPS	82-02
	08/1980-09/1982	BJ46L-KW	EUR, TP, LHD, 3B, 4F, CBU, WORB, TPS	82-02
	08/1980-09/1982	BJ46R-KC	GEN, TP, RHD, 3B, 4F, CBU, WORB, TPC	82-02
	08/1980-09/1982	BJ46R-KCJ	GEN, TP, RHD, 3B, 4F, CBU, RB, TPC	82-02
	08/1980-09/1984	HJ47LP-K	GEN, PIC, LHD, 2H, 4F, CBU, WORB	82-02
	08/1980-09/1984	HJ47LP-K3	GEN, PIC, LHD, 2H, 4F, IV, WORB	82-02
	08/1980-09/1984	HJ47LV-KC	GEN, VAN, LHD, 2H, 4F, VKC, CBU, WORB	82-02
	08/1980-09/1984	HJ47RP-K	GEN, PIC, RHD, 2H, 4F, CBU, WORB	82-02
	08/1980-05/1985	HJ47RP-K3	GEN, PIC, RHD, 2H, 4F, IV, WORB	82-02
	08/1980-09/1984	HJ47RP-KQ	ARL, PIC, RHD, 2H, 4F, CBU, WORB	82-02
	08/1980-09/1984	HJ47RP-KQ3	ARL, PIC, RHD, 2H, 4F, IV, WORB	82-02
	08/1980-09/1984	HJ47RV-KC	GEN, VAN, RHD, 2H, 4F, VKC, CBU, WORB	82-02
	08/1980-09/1984	HJ47RV-KCQ	ARL, VAN, RHD, 2H, 4F, VKC, CBU, WORB	82-02
N. America	08/1980-09/1984	TOYOTA LAND CRUISER	BJ42,FJ40	82-02: WIRING & CLAMP
	Model Dates:	Matching Models:	Model Options:	Links to diagrams:
	08/1980-09/1982	BJ42LV-KCJK	CND, VAN, 3B, 4F, VKC, RB	82-02

ToyotaMatt · Feb 22, 2022

Prior to this adventure :

i have successfully Reproduced the 90982-08151 FJ62LG-PNEA 9/87-1990 fusible link set up now going on , Bring back the NLA / Disc. part #'s we need is my life's work ...

ToyotaMatt · Feb 22, 2022

WarDamnEagle said:
Just put the part number into ToyoDIY Matt and search each diagram to confirm:

Enter part number
(10-12 characters):
Search in market: N. America Europe Japan General

Part 90982-08151 (FUSIBLE LINK) was found on the following models:

Market Date range Model Frames/Options Found in diagram
Japan 08/1980-09/1984 TOYOTA LAND CRUISER BJ4* 82-02: WIRING & CLAMP
Model Dates: Matching Models: Model Options: Links to diagrams:
08/1980-09/1982 BJ41-KCJY JPN, TP, 2B, 4F, 40K, RB, 04S, TPC 82-02
08/1980-09/1982 BJ41-KCY JPN, TP, 2B, 4F, 40K, 06S, TPC 82-02
10/1981-09/1982 BJ41V-KCEY JPN, VAN, 2B, 4F, VKC, 40K, 02S 82-02
10/1981-09/1982 BJ41V-KCMY JPN, VAN, 2B, 4F, VKC, 25K, 04S 82-02
08/1980-09/1982 BJ41V-KCY JPN, VAN, 2B, 4F, VKC, 40K, 04S 82-02
08/1980-09/1981 BJ41V-KY JPN, VAN, 2B, 4F, VLS, 40K, 04S 82-02
08/1980-09/1982 BJ44-KCJY JPN, TP, 2B, 4F, 50K, RB, 06S, TPC 82-02
08/1980-09/1982 BJ44-KCY JPN, TP, 2B, 4F, 50K, 08S, TPC 82-02
10/1981-09/1982 BJ44V-KCMY JPN, VAN, 2B, 4F, VKC, 35K, 05S 82-02
08/1980-09/1982 BJ44V-KCY JPN, VAN, 2B, 4F, VKC, 50K, 06S 82-02
Europe, General 08/1980-03/1986 TOYOTA LAND CRUISER BJ4*,HJ47,FJ4* 82-02: WIRING & CLAMP
Model Dates: Matching Models: Model Options: Links to diagrams:
08/1980-09/1984 BJ40L-KC GEN, TP, LHD, B, 4F, CBU, WORB, TPC 82-02
08/1980-09/1982 BJ40L-KCJ GEN, TP, LHD, B, 4F, CBU, RB, TPC 82-02
08/1980-09/1984 BJ40LV-K GEN, VAN, LHD, B, 4F, VLS, CBU, WORB 82-02
08/1980-09/1984 BJ40LV-KC GEN, VAN, LHD, B, 4F, VKC, CBU, WORB 82-02
08/1980-09/1982 BJ40LV-KCJ GEN, VAN, LHD, B, 4F, VKC, CBU, RB 82-02
08/1980-09/1982 BJ40LV-KJ GEN, VAN, LHD, B, 4F, VLS, CBU, RB 82-02
08/1980-09/1984 BJ40R-KC GEN, TP, RHD, B, 4F, CBU, WORB, TPC 82-02
08/1980-09/1982 BJ40R-KCJ GEN, TP, RHD, B, 4F, CBU, RB, TPC 82-02
08/1980-09/1984 BJ40RV-K GEN, VAN, RHD, B, 4F, VLS, CBU, WORB 82-02
08/1980-09/1984 BJ40RV-KC GEN, VAN, RHD, B, 4F, VKC, CBU, WORB 82-02
08/1980-09/1982 BJ40RV-KCJ GEN, VAN, RHD, B, 4F, VKC, CBU, RB 82-02
08/1980-09/1982 BJ40RV-KJ GEN, VAN, RHD, B, 4F, VLS, CBU, RB 82-02
08/1980-09/1982 BJ42L-KC GEN, TP, LHD, 3B, 4F, CBU, WORB, TPC 82-02
08/1980-09/1982 BJ42L-KCJ GEN, TP, LHD, 3B, 4F, CBU, RB, TPC 82-02
08/1980-09/1982 BJ42L-KCJW EUR, TP, LHD, 3B, 4F, CBU, RB, TPC 82-02
08/1980-09/1982 BJ42L-KCW EUR, TP, LHD, 3B, 4F, CBU, WORB, TPC 82-02
08/1980-09/1982 BJ42LV-K GEN, VAN, LHD, 3B, 4F, VLS, CBU, WORB 82-02
08/1980-09/1984 BJ42LV-KC GEN, VAN, LHD, 3B, 4F, VKC, CBU, WORB 82-02
08/1980-09/1982 BJ42LV-KCJ GEN, VAN, LHD, 3B, 4F, VKC, CBU, RB 82-02
08/1980-09/1982 BJ42LV-KCW EUR, VAN, LHD, 3B, 4F, VKC, CBU, WORB 82-02
08/1980-09/1982 BJ42LV-KJ GEN, VAN, LHD, 3B, 4F, VLS, CBU, RB 82-02
08/1980-09/1982 BJ42LV-KW EUR, VAN, LHD, 3B, 4F, VLS, CBU, WORB 82-02
08/1980-09/1984 BJ42R-KC GEN, TP, RHD, 3B, 4F, CBU, WORB, TPC 82-02
08/1980-09/1982 BJ42R-KCJ GEN, TP, RHD, 3B, 4F, CBU, RB, TPC 82-02
08/1980-09/1984 BJ42RV-K GEN, VAN, RHD, 3B, 4F, VLS, CBU, WORB 82-02
08/1980-09/1984 BJ42RV-KC GEN, VAN, RHD, 3B, 4F, VKC, CBU, WORB 82-02
08/1980-09/1982 BJ42RV-KCJ GEN, VAN, RHD, 3B, 4F, VKC, CBU, RB 82-02
08/1980-09/1982 BJ42RV-KCQ ARL, VAN, RHD, 3B, 4F, VKC, CBU, WORB 82-02
08/1980-09/1982 BJ42RV-KJ GEN, VAN, RHD, 3B, 4F, VLS, CBU, RB 82-02
10/1982-09/1984 BJ42RV-MCQ ARL, VAN, RHD, 3B, 5F, VKC, CBU, WORB 82-02
08/1980-09/1984 BJ43L-KC GEN, TP, LHD, B, 4F, CBU, WORB, TPC 82-02
08/1980-09/1982 BJ43L-KCJ GEN, TP, LHD, B, 4F, CBU, RB, TPC 82-02
08/1980-09/1984 BJ43R-KC GEN, TP, RHD, B, 4F, CBU, WORB, TPC 82-02
08/1980-09/1982 BJ43R-KCJ GEN, TP, RHD, B, 4F, CBU, RB, TPC 82-02
08/1980-09/1984 BJ45LP-K GEN, PIC, LHD, 3B, 4F, CBU, WORB 82-02
08/1980-09/1984 BJ45LP-K3 GEN, PIC, LHD, 3B, 4F, IV, WORB 82-02
08/1980-09/1984 BJ45LP-KW EUR, PIC, LHD, 3B, 4F, CBU, WORB 82-02
08/1980-09/1982 BJ45LP-KW3 EUR, PIC, LHD, 3B, 4F, IV, WORB 82-02
08/1980-09/1984 BJ45LV-KC GEN, VAN, LHD, 3B, 4F, VKC, CBU, WORB 82-02
08/1980-09/1984 BJ45LV-KCW EUR, VAN, LHD, 3B, 4F, VKC, CBU, WORB 82-02
08/1980-09/1984 BJ45RP-K GEN, PIC, RHD, 3B, 4F, CBU, WORB 82-02
08/1980-09/1984 BJ45RP-K3 GEN, PIC, RHD, 3B, 4F, IV, WORB 82-02
08/1980-09/1984 BJ45RV-KC GEN, VAN, RHD, 3B, 4F, VKC, CBU, WORB 82-02
08/1980-09/1982 BJ46L-KC GEN, TP, LHD, 3B, 4F, CBU, WORB, TPC 82-02
08/1980-09/1982 BJ46L-KCJ GEN, TP, LHD, 3B, 4F, CBU, RB, TPC 82-02
08/1980-09/1982 BJ46L-KCJW EUR, TP, LHD, 3B, 4F, CBU, RB, TPC 82-02
08/1980-09/1982 BJ46L-KCW EUR, TP, LHD, 3B, 4F, CBU, WORB, TPC 82-02
08/1980-09/1982 BJ46L-KJW EUR, TP, LHD, 3B, 4F, CBU, RB, TPS 82-02
08/1980-09/1982 BJ46L-KW EUR, TP, LHD, 3B, 4F, CBU, WORB, TPS 82-02
08/1980-09/1982 BJ46R-KC GEN, TP, RHD, 3B, 4F, CBU, WORB, TPC 82-02
08/1980-09/1982 BJ46R-KCJ GEN, TP, RHD, 3B, 4F, CBU, RB, TPC 82-02
08/1980-09/1984 HJ47LP-K GEN, PIC, LHD, 2H, 4F, CBU, WORB 82-02
08/1980-09/1984 HJ47LP-K3 GEN, PIC, LHD, 2H, 4F, IV, WORB 82-02
08/1980-09/1984 HJ47LV-KC GEN, VAN, LHD, 2H, 4F, VKC, CBU, WORB 82-02
08/1980-09/1984 HJ47RP-K GEN, PIC, RHD, 2H, 4F, CBU, WORB 82-02
08/1980-05/1985 HJ47RP-K3 GEN, PIC, RHD, 2H, 4F, IV, WORB 82-02
08/1980-09/1984 HJ47RP-KQ ARL, PIC, RHD, 2H, 4F, CBU, WORB 82-02
08/1980-09/1984 HJ47RP-KQ3 ARL, PIC, RHD, 2H, 4F, IV, WORB 82-02
08/1980-09/1984 HJ47RV-KC GEN, VAN, RHD, 2H, 4F, VKC, CBU, WORB 82-02
08/1980-09/1984 HJ47RV-KCQ ARL, VAN, RHD, 2H, 4F, VKC, CBU, WORB 82-02
N. America 08/1980-09/1984 TOYOTA LAND CRUISER BJ42,FJ40 82-02: WIRING & CLAMP
Model Dates: Matching Models: Model Options: Links to diagrams:
08/1980-09/1982 BJ42LV-KCJK CND, VAN, 3B, 4F, VKC, RB 82-02

Thats awesome !

thanks greg !

i have only 1 thing here ?

its not proper Toyota parts numbers to to start with a 1 such as 08151 ?

was there ac08150 or a 08152 DIY i don't think has supersession and substitution abilities

does it ?

WarDamnEagle · Feb 22, 2022

ToyotaMatt said:
Thats awesome !

thanks greg !

i have only 1 thing here ?

its not proper Toyota parts numbers to to start with a 1 such as 08151 ?

was there ac08150 or a 08152 DIY i don't think has supersession and substitution abilities

does it ?

No idea. Sorry.

tlaporte · Feb 23, 2022

Sub’ed. Very interested.

ToyotaMatt · Feb 23, 2022

tlaporte said:
Sub’ed. Very interested.

this was nothing less then a technical ADVENTURE for me

if anyone has different DIESEL TECH / 24 volts

please let me know if i can help make one happen if u need a custom one off

i will continue to ARCHIVE this thread as a FUSABLE LINKS HOME Base of sorts for the Diesel and 24 Volts community in general

ToyotaMatt · Mar 14, 2022

UPDATE :

HJ47 AU spec.

in the end VICTORY !

ToyotaMatt · Jun 11, 2022

notable update :

- i was asked to Reproduce a BJ74 Fusible Links set up ........

- here are the Before pics the owner operator posted to me , note the 2 pin square black main Connector Housings , the FEMALE one is cracked in half from age and time ...

-

ToyotaMatt · Jun 11, 2022

there is a reason TOYOTA did not continue to use the UN-Sealed ones from the 1980's and transiioend to the sealed water proof and better composites modern materials
shown below ,

NOTE : Colors of the below connectors housings are a non-topic as far as TECH really goes , as long as there NOT natural or white color they are a improved design ....

that LINKS / device side 2 pin female connector housing is indeed one after seeing the tech pics above is simply a non obtainable NLA / Disc. service part from long ago ., i have tried to source them and they no longer exist ...

so on to plan B witch is NOW Plan A ...........

a better modern 2 PIN water proof and chemical proof mating connector set up that will require NO chopping of wires o your harness side to be clear , you will de-pin

the 2 large gauge brass MALE terminals with a very special PICK tool for exactly this purpose ,

extract them and simply plug and play them into the new HARNESS side MALE housings i provide , consider it a update or upgrade same in kind

only thing u MUST be keening aware of is to keep the POLARITY the same on both my connectors ill explain more on that later ...

here is some pics tech so u better understand my above 411 :

ToyotaMatt · Jun 11, 2022

Note the modern features

We will keep the 2 blacks together

And have a black and green

And of course the ring terminal link going to the single stud lug little black junction box too

I’ll fabricate the actual fusible links here and report back with tech pics

If you are unclear about a particular detail it will make sence after u see my assembled end product made to OEM specs …

The round housings also come with a rear end rubber seal plug too

So

water and battery acid chemical resistant and state of the art modern as possible is the way forward here

ToyotaMatt · Jun 11, 2022

as best to presto as we can in 2022 ….

BJ74 Fusable links update plug and play kit

Below are some step by step pics in chronological order

I tried to simply set the end user / land cruiser owner operators up for success , even pondering what if the planned de-pinning of the current harness side old 2 pin connector housing went south for say a corroded brass male terminal spring tang and made it useless ?

So I include both harness side new needed male
Matching different color housings and more importantly a set of correct guage harness side wire solid brass terminals just in case ?

Or

Maybe replacing a 30+ year old crusty crimped Plant A-11 terminal is simply better then not ?

The jury will find out soon enough so …

Success set up plug and play is simply our way …

After final assy. I hyper inject fully synthetic Di-Electric Grease into all 4 female housings to pre-lube up the final mate on the BJ or any other land cruiser for that matter as this was common practice by Toyota on day 1 and also the creamy white low tech crap some of you may have seen or had to deal with on a recent or past purchase of a Toyota fusible link that. Is still a good current part # for the 80 series I can think of right now today comes pre - lubed

So if it’s tue Toyota way it’s my way too , Except I’ll out FOX

them as I like to so and upgrade to a

% pure fully synthetic food service and marine grade far far superior at all levels

More on that later …

View attachment 3030980

ToyotaMatt · Jun 11, 2022

Here are the included OEM japan spec. YAZAKI Rubber terminal safety boots ...

They son of a guns are absolutely the best battery terminals B+ protection. covers mankind have crafted to date.

Flexible , a tad soft to the touch , yet tough as a WWII German Tiger Tank !

And well still thankfully still made in Japan.

I will go on the record and say these are. Life time service part in every way I know that one can be …

Note : the carefully thought out cavity that both hugs snuggly and protects the 12mm hex nut like nothing else could

It’s keep the cover centered and in place sturdy too ...

I discovered these on my 1998 T-100 i bought new off the lot. And only parted with a few years ago and that dam cover outlasted anything else under the hood ..

ToyotaMatt · Sep 22, 2022

90982-08266 is alive once again also

HDJ81 Application

HZJ80 HDJ80 HZJ81 HDJ81 NEW Land Cruiser 80 Series Fusible LINK Links 100% OEM TOYOTA Parts NON-USA and CANADA Spec. Part # 90982-08266 - VintageTEqParts.com

- HZJ80 HDJ80 HZJ81 HDJ81 NEW Fusible LINK Links - Hand Made IN-HOUSE USING 100% OEM TOYOTA Parts -...

vintageteqparts.com

ToyotaMatt · Sep 23, 2022

ToyotaMatt · Sep 23, 2022

JuanJ · Sep 24, 2022

ToyotaMatt said:
Prior to this adventure :

i have successfully Reproduced the 90982-08151 FJ62LG-PNEA 9/87-1990 fusible link set up now going on , Bring back the NLA / Disc. part #'s we need is my life's work ...

Hello,

Have you considered reproducing FZJ7x fusible links?

It is possible to use 1HZ fusible links to replace them but a reproduction would be great.

Sorry for the hijack.

Juan

ToyotaMatt · Sep 24, 2022

JuanJ said:
Hello,

Have you considered reproducing FZJ7x fusible links?

It is possible to use 1HZ fusible links to replace them but a reproduction would be great.

Sorry for the hijack.

Juan

NO HIJACK Juan

post photos please here ........

your welcome to

ARCHIVE The Diesel Tech / 24 volts FUSABLE Link / LINKS Topics Technical Resource & Discussion Thread Reproduction Applications 90982-08151 and Beyond ...

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HZJ80 HDJ80 HZJ81 HDJ81 NEW Land Cruiser 80 Series Fusible LINK Links 100% OEM TOYOTA Parts NON-USA and CANADA Spec. Part # 90982-08266 - VintageTEqParts.com

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ARCHIVE The Diesel Tech / 24 volts FUSABLE Link / LINKS Topics Technical Resource & Discussion Thread Reproduction Applications 90982-08151 and Beyond ...

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HZJ80 HDJ80 HZJ81 HDJ81 NEW Land Cruiser 80 Series Fusible LINK Links 100% OEM TOYOTA Parts NON-USA and CANADA Spec. Part # 90982-08266 - VintageTEqParts.com

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Diesel Tech / 24 volts