Builds Shipwreck (3 Viewers)

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I can't believe you swapped out that beautiful 6 cylinder motor for the American monstrosity.

I know, right... other then more power, less expensive to build (twice), better fuel economy and EFI .... I can't think of a reason why I'd change it (other than I think someone needed an anchor and that was all I had available ;)
 
Last but not least.... the roof. I seriously considered a soft top, after all, I won't be leaving this in some downtown parking lot anytime soon - however, they cost between $1500 and $2500, to which I say... no. That said, this is old tech, so I won't be doing this the standard rebuild way (that includes rivets and a $400 rubber seal). But that's later, first was take the metal bits to the sandblaster then strip what was left.. of course that plan went out the window - as you'll see in a minute

as you can see, someone painted it red. I thought it was just because someone liked mono color - nope


I did remove and throw away the quilted, red vinyl headline (sorry to those who wanted it)


the enemy is red


stripper working

I always liked strippers

as you can see they're very abrasive and caustic


wait, why do I see green?


Because Toyota couldn't put on gel coat - they didn't get the release wax out of the mold so the gel color didn't fully adhere... and now we know why it was painted.

sigh

But the strippers did their work


however, I was planning on not removing the edge metal


yeah

fortunately they make some dang good panel adhesive, but that requires the ring and assorted bits to get blasted as well to give it good tooth

anyway, another day
 
Looks like the back corners of the Hard Top are in pretty good shape. I was hoping you would need to fix them, so I could see how to do it. mine are shot at the top and bottom of the door pillars in the rear, plus at the mounting "pole" pictured above. Lots of complex angles and curves. Having no body work experience, this scares me.
 
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My intermittent groaning power steering is now constant. Thankfully I have a nearly new replacement pump. We will be on a family outing Saturday so I hope to work on it Sunday.

it's dry enough, Sat afternoon or Sunday we need to take this beast out. It drives well enough that I know it should survive a good run. I'm thinking Liberty would be a good run... but I'm open to suggestions....
 
The pump was whining for sure. If you are up for Evans Creek Sunday maybe you can stop by my place and help me replace and bleed the pump and also shim the hydroboost so the push rod is straight. It was not perfectly straight and now is leaking. From what I read it means "replace" the hydroboost. I think a little stop leak is in order for now. I swear, if it's not one thing it's another. Evans Creek is 45 minutes from my house.
 
Did you get jamb nuts for your various steering linkages?

I recall my doors had the opposite problem. There was a gap at the top corner. It was like the windshield didn't lay back far enough. Shim your windshield forward a bit? I had to pull mine backwards a bunch. Not easy to do with a hard ancient rubber gasket at the bottom of the windshield.
 
Got more done, and tomorrow I need to go get my aluminum tank filled with nitrogen.
first though, etch the bare steel with phosphate


then work on the lay out of the door shortening




interesting, notice how the top offset bend is about the same as the missing bottom? I now know how I'm going to fix it.... which lead me to other tasks (like clearing a bench)
side boxes now formed


and the bench is now free to do the lay out on the doors.

As for the nitrogen - in passing, Filthy suggested checking the pressure of the nitrogen in the shocks. One is 50 psi (didn't even bother checking the other), which it should be 150 psi... so tomorrow I'll go get my tank filled (bonus is I can use it for tire filling)
 

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