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Gears and ARB installed 40k ago. About 16k on the gear oil so maybe that's not an unusual amount of shavings. The noise could also be from a wheel bearing. Lost a axle seal which puked oil on the bearing for about 400 miles during a road trip.
Yep, if the axel seals fail then you will either see weeping/flinging fluid around the hub or you will find water in the diff fluid when you drain it.
Looks like gear shavings to me. I have always seen a small amount of metalic gunk on the plug but that thing has a fro!
I would call that an excessive amount of shavings on 16K oil after the gears/diff have been well worn in (24k). To clarify the true amount of shaving how far does the magnet stick up above the threads. Can you wipe the shavings off on a paper towel and take a picture?
If you have some of the used oil you can send it into Blackstone labs ($20) and they can tell you where the metal is coming from possible. In the mean time I would replace the oil and wait for the results. Then check the plug again and see if you are getting more. Possibly as simple as a shim. Not uncommon when a very thin shim is used on the outside to get spit out under hard use.
Dealer replaced the passerger side rear wheel bearing which was shot when the axle seal blew(stupid design). So the grinding sound is gone. But I still have a hum from the diff. So here's what I'm thinking and looking for comments. I had the rear pinion seal replaced about 2k ago. Perhaps the mech over torqued the pinion nut. Would that cause gear noise? Or perhaps it's pinion bearings making the humming sound?
Did they replace the crush sleeve when they replaced the pinion seal? What was the reason for the pinion seal going bad?
Crush sleeve was not replaced. I'll replace it, torque and set the pre load and hopefully the bearing and gears will be ok. I have no idea why the pinion seal went bad. Any other ideas Phil? Thanks for the help.