Project Keiko FJ 62 Build (1 Viewer)

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Joined
Feb 9, 2016
Threads
10
Messages
38
Location
Saint Louis
I've been meaning to get started on this for some time, but working on the cruiser has consumed most of my free time.....go figure. At this point, I've completed a lot but I'll start from the beginning and try to get caught up with the thread over the next few weeks.

We adopted her on 2/21/16 in Denver. My wife and I caught a flight out from St. Louis and had a little mini vacation in Colorado Springs before driving her back home. The whole "adoption" process happened here on Mud with another member and all went smoothly. The PO agreed to drop her off at CTS for a prepurchase inspection and everyone there was hugely helpful. After finding a laundry list of problems with her, the PO and I worked out a deal that would allow me to purchase the truck and have CTS do just enough that we would be confident she would make it back, so here is where it begins. Of course I don't have any pictures of the work but here is the list of repairs:
  1. New Radiator and Hoses
  2. Completely Rebuilt Birfields with all new bearings and Marlin Seals
  3. Complete Tune Up
    1. New OEM Wires
    2. New Plugs
    3. All New Filters
    4. All and I mean all new Synthetics throughout including the diffs
  4. New 33" MT MTZ Baja P3
  5. Valve Adjustment per the FSM
  6. Valve Cover Gasket
  7. Front Main Gasket
  8. New Belts all around
  9. New Rear Brakes
  10. Transfer Case Seals
  11. So many gaskets, that I can't even remember and I'm not motivated enough to go look at the ticket
  12. New thermostat and housing
After all of that was complete we caught an Uber out to Conifer and picked her up....awesome time for sure. We pretty much headed straight out to Colorado Springs for a little R&R. Here is how she looked on her day 1 in this family.

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Funny thing is, after her running like a top on our drive out to CS, when I went to fire her back up.....damn it was a hard start....hmmm. She still started, but it took a little bit. This would only happen when it was cold. I chalked it up to something I could figure out back in St. Louis and went on to have a few great days. On maybe the second day I noticed that should would die 1 time in 5 chances at idle. Okay, another little problem to address back in St. Louis.

As we hesitantly left Colorado on the 12 - 15 hour drive back (12 hours in the 4Runner and 15 in the 62) everything was going well and we were running at 65 MPH smoothly. At our first gas stop, I went through he normal gas pump check on tires and fluids. I knew that we had an oil leak, but damn it looked 3/4 of quart down from when I picked her up....hmmm. I topped her off and I was doing so and looking down...damn if it doesn't look like there is another leak...yep only this time its transmission fluid dripping from the connection of the trans cooler hoses to the new radiator. I screwed around with tightening the hose clamps and at least slowed the leak. When I was messing with it, I realized - why are there hose clamps here and why do these cooler lines looked so hacked....I'll address it when I get back to St. Louis. We get back on the road and all goes well. The next time we stop for fuel is in Saline KS....normal check results in adding another 3/4 quart of oil, but it looks like the trans leak isn't nearly as bad...I check the fluid and we look good to go. I'm doing that last check before I close the hood to make sure I didn't leave anything unbuttoned. In doing so, I notice a tiny little drip up around the EGR valve. I think little of it, since its the EGR valve. I tighten the valve onto the manifold and some clear fluid drips out. I run the smell test and damn if it doesn't smell like fuel and damn its dripping right on the exhaust manifold. I think there is no way that can be fuel...right but decide to buy a fire extinguisher just in case. Luckily for us, with a little more oil and some white knuckles we make it back to St. Louis unscathed.

I'm not the type of person that can easily let that kind of thing go, so now the work started.....lots more to come.
 
beautiful looking truck. I'd way rather be in your shoes with a truck a study free as yours with some mechanical stuff to sort out. sounds like you're on top of it and will have it running like a top quite soon!
 
sweet cruiser! I really like the look. Not sure if you installed the rack but it looks to be on backwards. im not sure if you intentionally installed it that way for some reason or not but i just wanted to let you know
 
Nice truck. How many miles? Please reveal the resolution of the 'weird leaks' when you get them all tracked down!
 
Your cruiser looks great. Tell me about the wheels. American Racing? What are the specs? Any backspacing? I'm looking to upgrade wheels and tires soon.
 
Regarding the transmission lines, has an auxiliary trans cooler been added up front behind the grill? In order to splice the aux cooler inline, often the original soft hoses are cut away and the hard fittings re-used with aftermarket hoses and clamps.

Not a big deal, it's a low pressure line, but obviously shouldn't leak. Post some pics.
 
Gorgeous 62
 

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