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I think you can heat gun that corner and push it in. If it doesn't work out, you'll be cutting it anyways. If you go low and slow with the heat gun, it'll soften up nicely and be relatively easy to reform.
You don't have anything to lose by trying a heat gun. Sensor lift and/or height offset utility In Techstream will defiantly help you, but you'd want to get an alignment after.

Yeah, i’ll pull out the heat gun in the morning and give it a go. I think if I do it slow and steady, I can work it inward.
 
It is now very close to my dream truck, except.....

We figured that there wouldn’t be any issues with rubbing since a lot of the usual culprit areas have already been removed for the bumpers and sliders. This is mostly true but while driving home on the interstate, occasionally when I would hit a dip that caused deep compression, I got some rubbing on the outer edge of both tires with a corner just a little inside the wheel well:

View attachment 2252364View attachment 2252365View attachment 2252366

And so I am trying to figure out how to handle this. Should I trim this edge off? I am not sure that a heat gun will help as it is pretty thick right on this edge/corner. I thought about sanding it down, but I am not sure how far I need go. Surely not much. I guess I can sand and then drive, rinse, repeat.

Any suggestions?
I would be surprised if the liner actually did that. Have you checked the metal tab that the rear of the liner / rocker panel mounts to?

My 275/70/18 stt pros run big and rub the liner but I’ve never seen actual rubber come off like that.

Also to sensor lift up front!
 
I would be surprised if the liner actually did that. Have you checked the metal tab that the rear of the liner / rocker panel mounts to?

My 275/70/18 stt pros run big and rub the liner but I’ve never seen actual rubber come off like that.

Also to sensor lift up front!

Yeah, I was surprised as well. I've checked all other possibilities. It happened on both sides in exactly the same spot, but happened more often on the driver side. And sure enough, that corner on the driver side showed more signs of rubbing. I think the rubber wear is because that corner is pretty stout.

It really has to be there because it only happened when driving straight and driving over a big dip. If the tire is straight and there is nothing but upward movement, it would be pretty far from either the front or back metal tabs. In looking at it, as crazy as it seems, there is nowhere else it could logically be rubbing.

I am going out now to put a heat gun on it and then I will take out on the highway. I'll report back.

Also, even if I do an AHC lift, it wouldn't prevent this kind of thing, right? I am seriously considering adding OEM spacers on the front though.

Aside from the rubbing, I am leery of messing with it too much. The ride and handling is exactly where I want it. I would like to remove some of the rake, but not if it changes things too much. The problem is that you never know until its done.
 
It is now very close to my dream truck, except.....

We figured that there wouldn’t be any issues with rubbing since a lot of the usual culprit areas have already been removed for the bumpers and sliders. This is mostly true but while driving home on the interstate, occasionally when I would hit a dip that caused deep compression, I got some rubbing on the outer edge of both tires with a corner just a little inside the wheel well:

View attachment 2252364View attachment 2252365View attachment 2252366

And so I am trying to figure out how to handle this. Should I trim this edge off? I am not sure that a heat gun will help as it is pretty thick right on this edge/corner. I thought about sanding it down, but I am not sure how far I need go. Surely not much. I guess I can sand and then drive, rinse, repeat.

Any suggestions?

@BragaLX also has this wheel and tire size combo:


@BragaLX - Did you experience this at all? You mentioned some rubbing in normal and you have AHC lift.
 
AHC lift doesn’t change the geometry, just the height. Arguably it’ll make it less likely to happen because your static height is higher, so that dip would have further to compress before impact.

If you want to be sure, and if you know you want to keep the wheel/tire combo, pull the strut and cycle everything.
 
AHC lift doesn’t change the geometry, just the height. Arguably it’ll make it less likely to happen because your static height is higher, so that dip would have further to compress before impact.

If you want to be sure, and if you know you want to keep the wheel/tire combo, pull the strut and cycle everything.

Unfortunately, it is beyond my home setup to pull the strut and fully test the geometry. What I will do is to adjust the liner and see if that eliminates the current rubbing. If it does, then great. If not, I will take it to the shop and have them pull the strut so we can look at it.

I plan on having the oem spacer installed at some point so I may go ahead and do a mild AHC adjustment at the same since I will need to have an alignment anyways.
 
Well, I was able to use the heat gun to essentially invert the entire protruding edge that seemed to be causing issues. That must have been it because I’d drove for 30 miles on the highway and then took a bunch of curvy bumpy backroads and never experienced the issue. Hopefully that will be it. Thanks all for the input. I’ll keep you posted if I encounter anything once I get it out on the trail.

And here are a couple more shots to bring it back on topic:

BAF4B654-3B80-45FF-9250-F4C997D7680B.jpeg
96CE0743-9955-4AF3-B858-EB451349979D.jpeg
 
Looks sweet. Waiting patiently for shipping bumper . . .
 
Social distancing at Little Moab, UT with the new Toyo Open Country AT III LT275/65R18 and new Tundra take-off wheels.
IMG_4783.jpeg


Right before descent
IMG_4775.jpeg


Overlooking Utah Lake
IMG_4798.jpeg
 
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