Front diff clink
Kurt,
If you have to keep replacing pinion seals I would suspect you either have a bad or worn flange, or the pinion is moving around (bad bearings or not enough preload). Depending on how much work you want to do you might be able to take the flange off etc. and pull the bearing. It may ruin the bearing but you could then put in a new crush sleeve without pulling the 3rd member.
RavenTai,
I can't think of any downside to readjusting the backlash. I should correct something I said in my previous reply; There are shims for the backlash in the rear if you have a diff lock, otherwise there are adjusting nuts. The way I do it for a diff lock 3rd is before pulling the ring gear and spiders I put some gear marking compound on the gears and check the pattern for a reference. When I pull the ring gear etc. I make sure I watch which side the adjusting shims came out of. I then mike the shims to determine which ones they are by their thickness. Next I add the two thicknesses together to get a total shim thickness. That way when putting it back together if the backlash needs to be adjusted I change both shims (one on each side, one thicker and one thinner) to maintain the total thickness. You can get gear marking compound at many places. GM part #1052351 for a 1 oz. tube, about $7.00, or toothpaste works if you don't want to spend the bucks. I used to use lithium grease when I was young and racing, but the gear marking compound is the best. Just the way I do it. Sure there are a million ways. Gotta go.
Bill