I read in Overland Journal

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Oh, and:GLTHFJ60 - The shorter 3.0 nestled nicely toward the rear of the engine compartment, which helped weight distribution and allowed the shifter for the five-speed to be in the same place as the original. The space you see in that photo was soon mostly filled with intercooler, plus the AC condenser. TLC developed a new adapter for this engine to mate with the Toyota five-speed. $450 worth of fluid-filled engine mounts helps immensely to reduce vibration. A bit more than the 60 bucks it cost me for new mounts for my FJ40 . . .
 
Never, ever pay out? It already has.

Think of it the way we did: You have, say, $30,000 to spend on an expedition vehicle that will be subjected to very heavy-duty use. You want it to be reliable, durable, economical, and friendly to the atmosphere. You plan to keep it for at least a decade, if not longer.

You can take your $30,000 and buy a new, loaded V6 auto Tacoma, which will be very comfortable, powerful, superbly reliable, and reasonably durable given IFS, a partially boxed frame, etc. Rear locker. It will return 19 to 20 mpg on the highway if you’re lucky. It will be as distinctive as a refrigerator (we own a Tacoma, so no insult is implied or can be taken).

Or you can take the same $30,000, buy a solid FJ60, rebuild and upgrade all the running gear, drop in a brand new turbodiesel and five-speed transmission, front and rear lockers, etc. You’ll have a classic, heavy-duty, solid-axle expedition vehicle with a brand-new lease on life, vastly reduced emissions compared to its original engine, significantly greater power, and 25 mpg economy. Which would you choose?

Greater power??? Maybe. Definitely greater torque. I own both a Tacoma, and have had turbo diesel pickups from Dodge and Ford, so I know where you're going. Definitely not meaning to dis your project, just putting a little reality spin on it. You can buy a used Ford F350 with power stroke, solid axle, much greater towing ability, nearly as much mileage, and all the camper you can afford. For about 6 grand. There's a little diesel psychosis going around the internet, and most of these rigs end up on ebay. I'd love to have it, don't get me wrong. Lots of people are starting stuff like this with no idea of the eventual cost and lacking the skills to even finish the job correctly. You obviously have done a great job here.
 
Toyota 2F: 135 horsepower, 210 lb/ft.; International 3.0: 140 to 185 hp; 251 to 325 lb/ft. depending on tune.


You're right; the Ford is one way to go, for much less initial outlay. But a $6,000 example will be well-thrashed, it won't get close to the same mileage (unless you consider 30 percent less "close"), and we all know about the problems the Powerstroke has had. What we've done is produce an essentially new FJ60 with 25 mpg capability. It's an engineering exercise designed to show one way to build an expedition vehicle capable of reliable and economical world travel.
 
My Ford is the 7.3, and the only engine i'd consider. While it can get 20 mpg when chipped, it weighs 8000 pounds, (4x4 crew cab 1 ton). I got 13.7 yesterday pulling a loaded (6000 pounds plus trailer) load. There are essentially no problems with the 7.3, mine has 384k and has never had a wrench on it, internally. It's everything connected to it.....
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How do you get a non USA engine to clear emissions?
 

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