I can make LPB box sides (1 Viewer)

[Rhinoliner]

That's awesome. I can't wait until you get the tailgate chains done because I've been looking for one going on 4 years now. I missed out on a set on Ebay a while back because I had family over at the time and I'm not very good at the whole Ebay thing.

Looking forward to watching your progress. Nice stuff.

 

[Awl_TEQ]

Rhino - yeah, I'm working on the hook and finding some chain this week. I want bare un-plated chain so I can cut a link, twist it, slip the ends on, twist it back and re-weld the link. Galvanized don't weld to good. Then I'm going to plate the assembly as a unit. Do you know if they came originally with rubber tube over the links or did they rattle from the factory??

Kevin

 

[a.greenspan]

....know if they came originally with rubber tube over the links or did they rattle from the factory??

Kevin

hope I can help Sir
( if they don`t rattle too much I need them too )

Cheers
Peter

 

[Awl_TEQ]

I should have known - just ask peter .







The hooks look shiny - clear zinc dichromate it is - yellow would look funny anyway.

 

[Chamba]

I will be doing the short bed and 3 hinge tailgate eventually - like winter 2010. (or sooner if someone ponies up for the first off). I might take you up on that offer. What I really need is a rusty old bed to copy (*cough*D'animal?*cough*).


Man, I can't wait for that to start. I'm a bit sad that you have finished this one.

Cheers,

Josh

 

[Awl_TEQ]

Don't dispair Josh. I'm going to do a "Rusty special" on my red bed - sides and side floors replaced. And there's always my dormant build thread to get moving on. I'd like to do something other than sheet metal for a few days. Maybe finish my cage and sliders - pull the drive train - fab fuel tanks thats sheet metal.

Just finished the tailgate - spent all day assembling the gate and fabbing the stiffener. Got a couple of phone pics but the phone died. Photos to follow.

 

[Chamba]

Don't dispair Josh. I'm going to do a "Rusty special" on my red bed - sides and side floors replaced. And there's always my dormant build thread to get moving on. I'd like to do something other than sheet metal for a few days. Maybe finish my cage and sliders - pull the drive train - fab fuel tanks thats sheet metal.

Just finished the tailgate - spent all day assembling the gate and fabbing the stiffener. Got a couple of phone pics but the phone died. Photos to follow.

Well, I was going to say something about that build thread....We ain't getting any younger, ya know.

Cheers,

Josh

 

[Awl_TEQ]

Cell phone shots of the tailgate being assembled

 

[Awl_TEQ]

The latch is bolted in this photo - not just placed there

This shot is before the stiffeners - but all other welding done.

The stiffeners were a PITA to layout - this is three of four steps to form the shape

 

[Awl_TEQ]

Here is the finished tailgate. Spot welding the stiffeners on caused a "wave" in the skin panel. It will take a skim of filler and some block sanding to make it smooth again. It's not too bad though - standard paint prep I should say. To prevent this I'll have to make the skin "flatter" and match the stiffener's offset to the panel exactly in the future.





All that remains is the gate chains and hinges - is that a light at the end of the tunnel... or an on-coming train?

 

[45Kevin]

I can't tell from Peter's picture, but I think the chain had a canvas tube and not a rubber tube over it to keep it from rattling.

 

[Awl_TEQ]

I can't tell from Peter's picture, but I think the chain had a canvas tube and not a rubber tube over it to keep it from rattling.

Yeah - I think rubber would not bend nice when the gate is shut. Just had a thought - what about large diameter electrical shrink tube? It comes in many colors Might crack over time. Canvas would not be difficult to make either. What about that stuff you can get to re-coat your plier handles? - that liquid rubber coating you dip into?

Just thinking out loud

KISS - canvas would be easiest methinks.

 

[a.greenspan]

Let´s go back too the roots
it`s canvas,

what about large diameter electrical shrink tube? It comes in many colors

no pink please black is the color !!!

Cheers
Peter

 

[whitey45]

I have had several 60's lwb 45's with the original canvas still in place. I think the factory put a canvas sock over the chain and then put the ends on,because there is no way to pull it off over the big ends...

 

[45Kevin]

I used a piece of bicycle inner tube for mine, with a hole cut at the low point of the folded chain position, for water to drain out. It has been on there for more than 5 years with no signs of it deteriorating.

For the canvas tube, I would suggest that it was sewn on after the chain and ends where assembled.

 

[Awl_TEQ]

I have had several 60's lwb 45's with the original canvas still in place. I think the factory put a canvas sock over the chain and then put the ends on,because there is no way to pull it off over the big ends...

I could do that but I want to zinc plate the chains all assembled. Maybe a velcro sleeve?

I used a piece of bicycle inner tube for mine, with a hole cut at the low point of the folded chain position, for water to drain out. It has been on there for more than 5 years with no signs of it deteriorating.

For the canvas tube, I would suggest that it was sewn on after the chain and ends where assembled.

Yeah - or velcro. The inner tube sounds perfectly functional.

Kevin

 

[Ghetto Fireman]

hey Kevin:


Have you given any thought into reproducing a headache rack????

Mike

 

[Awl_TEQ]

Yes I have. I can make something quite close - though I haven't tried yet. The two challenges would be bending the top channel into the large radius and the triangular bracket. The bracket would be tough only because it is pressed with a recessed triangle for strength. I suppose I'l try it eventually. Your truck has a rack already - is it not original?

Let me know when you get your stuff - tracking says its in the US somewhere

 

[Ghetto Fireman]

Yes, my 67 has one, but my 65 does not. Proffitts cruisers make a repo, but I have not seen one or even a photo of one.


Mike

 

[Awl_TEQ]

Tailgate chain assembly progress

The large hook is a slightly odd size at 7/16" (0.4375) dia. so I had to go to a shop that specializes in small quantities and odd sizes (Metal Supermarket in Calgary). The far right one was my first try - a bit rough so I changed to a different tool and used a die grinder to "adjust" the tool a bit. The next one moving left is a bit long and the chain loop end is too tight. The two stacked are good to go and the left one is the original.


The new chain you see there is not correct. The closest match to my original chain is 3/16" grade 30 non-plated chain. Home Depot has it. The chain in the pic below is 1/4" grade 30 and the links are not the right length. 15 links of 3/16" is what you need.