HZJ75 1997: I think my clutch exploded........

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in theory it did sound plausible.
i just posted up what actually happened to me, considering the HZJ75 still had the 2000 lbs plate steel box on it, if the studs were to go because of that issue ... well ... they should have.

not dish'n your idea.
 
Hi all ,

Crushers , that home made tool is exactly what I needed. It took me hours and hours to get the gear box back in, I got to the point late on Tuesday night where I physically ran out of strength to go any further. I called a mate the following morning , it still took us 2 hrs to get it in, your dead right in saying the pilot bearing is the hardest to line up.... I got the gear box all the way in by myself but couldn't get the last 10-15mm in! It was a real mission to refit. For anyone going to attempt this job I strongly reccomend you are set up with the right tools from the start. I was using an atv jack that didn't quiet have enough hight , so ended up having to flattn the tyres etc to lower the truck! PIA to say the least ! After doing the job, I so wish I made that tool up, it would have been perfect, we ended up using a big lever and rolling the gear box over slightly , I was one very happy man once we got it in!

Couple of problems along the way..... Trying to get my levels right I lowerd the motor too far, the exhaust has had a hairline crack at the waste gate assembly for some time but it ended up snapping of with the dump pipe ending up on the shed floor! I have now had it welded back on and seems ok!

While the support was off I replaced the gear box mount, I've had a new one sitting in the shed for a couple of years so it was the perfect time to fit it!

Axle studs....... Definately not a wheel bearing problem, it wasn't till I had a close look at the studs (picked them up off the street) I noticed that half of the studs have been broken for some time , 3 of the snapped studs were shiney ( new brake) while 3 were black and looked to be broken for some time!

I struggled to get the broken studs out as they had bured the hub really bad , didn't stuff around with it , ended up replacing the hub , studs, and dowls!

Going back almost 2 years ago I had a wheel fall off on me . Was only going slow when it come off but , I am suspecting that this problem could have been caused by this ! The studs were not replaced after the wheel fell off !



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Metal filings in engine bay ...... I can only think of one reason for this , as stated in an earlier post I have very recently done a full brake / bearing overhaul , I went all out , resealed the calipers, new rotors, pads, hand brake, full bearing replacement including swivel hubs! I am not certain but fairly confident in saying the metal throughout the engine bay has been coming from the front brakes bedding in! BTW my cruiser now stops extremely well , anyone interested I use TRW brake pads, they are soft, dirty, but work very well ! As for the handbrake....... God there s*** in these 70series ! Mine works ok, much better but it's still crap, would never rely on it !

Thankyou very much everyone who responded to my post ! Very much appreciated !

Crushers...... Your just a legend man!! Hahaa , would love to meet you one day !

Sent from my iPhone using IH8MUD
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I've had this boat over at my mother in laws house for the last 5 years will I've been away working , bought it as a project but then had to move, back home now and time to get into it.....

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First things first I best fix the broken axle that just snapped in the drive way.... Drive way has a small slope on it . All the weight was on the front axle ! Bugger ......



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Can anyone tell me what the technical name is for this style of suspension? I'll put a post up in the trailer section! No doubt this will be a s*** head to repair! If it can be repaired?

Cheers guys

Sent from my iPhone using IH8MUD
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cruiser75, did u place the hood scoop for ur turbo?
 
Not sure what you call it, maybe pivot arm suspension? One of the guys at work used those style axles when he built a trailer for his drag car. By the looks of you might need to replace the whole axle :(
Nice cruiser and boat by the way :)
 
cruisers75100 said:
I've had this boat over at my mother in laws house for the last 5 years will I've been away working , bought it as a project but then had to move, back home now and time to get into it.....

First things first I best fix the broken axle that just snapped in the drive way.... Drive way has a small slope on it . All the weight was on the front axle ! Bugger ......

Can anyone tell me what the technical name is for this style of suspension? I'll put a post up in the trailer section! No doubt this will be a s*** head to repair! If it can be repaired?

Cheers guys

Sent from my iPhone using IH8MUD

Torsion suspension..

Sent from my iPad using IH8MUD... fun starts where the road ends
 
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