I just picked up my 2003 GX470 from Premier West Gears in Riverside.
I dove 42 miles home in 15 minute intervals to let the new gears cool off. All highway and pavement miles.
Fun facts and not so fun surprises:
1. Toyota 5th Gen 8.2 Rear Axle Housing with factory e-locker:
- installed a new Toyota wire harness
- re-used axles from GX470, so it retains GX470 wheel bearings, calipers, rotors and pads from my original GX470 rear axle
- transferred my eimKeith panhard correction kit bracket and re-welded onto the 4R 8.2” axle housing
- welded new brackets to retain the Nolathane HD rear sway bar (24mm) and make it fit around the bigger 8.2 pumpkin
- GX470 FJTOYMAN rear shock shin guards don’t fit anymore on the 4R axle housing (need new ones for 5th gen 4R)
- 5th Gen Axle housing looks more crusty at the shock mounting brackets than I had hoped for, but it’s decent shape overall
- kept the panhard bar from the 5th Gen 4R 8.2 diff axle
GX470 felt lighter driving on freeway at freeway speeds. Not a significant difference, but noticeable difference.
The Toyota 5th Gen e-locker engages somewhat slow. I could engage when turning but not when going straight. This was all pavement driving at very slow speeds like 1-3 mph. Need to test in dirt.
Polished 4.56 Revolution gears don’t require a break in period. However, I’m old school and I still did the 15 minute drive, stop 15 minutes, drive 15 minutes, stop 15 minutes, and drive 15 minutes until I got home. Basically letting gears cool off while stopped with engine off.
Diff fluid change after 5k miles just as a precaution.
The only thing left is to continue testing the engagement of the elocker on the trails.