Just did my heater core on my 2002 Landcruiser GXL in Australia. It was a long job - lots of time spent with niggly little things. But it wasn't as hard as I expected. Bought a Denso brand core from eBay
parts-pureauto for $214 delivered. Didn't take time to do many pictures, as I was in a hurry. Only one picture at the half-way point. Spent about 15 hours on it all up. Here is the process from memory. Don't blame me if I have skipped some minor steps:
Removing items:
Battery negative terminal (unless you want to see your air-bags pop)
Panic handles
Pillar garnishes
Reinstall panic handles (use to tie up things)
Door step trims
Side kick guards
Glove box and upper trim (disconnect the airbag connector)
Panel below steering wheel
Air duct below steering wheel
Integration control panel (just unclipped without any bolts)
Stereo assy
Lighter Sockets Panel (unclipped)
Centre Console (maybe only need to do forward section)
Steering wheel airbag
Steering column covers (optional)
Steering wheel (mark position, and tape up the coiled cable unit so that it doesn't spin)
Instrument Cluster
Steering column support bolts (tie up column to panic handles)
Dash (2 big plugs at each end, bunch of plugs on LHS, a plug or two in random positions both sides)
Lower defrost nozzle
Number 1 and 2 braces (under reinforcement bar)
Reinforcement bar (loosen up, rotate upwards, tie up to panic handles, but don't remove)
Heater to register ducts 3 and 4
In engine bay:
Disconnect heater core hoses
Loosen all mounting bolts for the A/C pipes. DO NOT DISCONNECT (unless you want to freeze your hair off).
Remove bolts holding the shroud around the A/C pipes
Inside again:
All mounting nuts/bolts on the firewall for entire heater unit and cooling unit
Two screws that mate heater and cooling unit
Drag heater and cooler back from the firewall 3-6cm
Pull out the heater unit towards drivers side
Replace the heater core (easy)
Put it all back again
Notes/Hints
I taped up the pipes, and bent one in slightly closer to the other, to help get it back into the car. (I think I could have skipped this)
The heater+cooler system is quite heavy, and requires a lot of strength to lift back into position. I used a block of wood and a lever to lift the unit up and pushed it in with my leg while sitting on the chair. Requires 2 people to do.
I taped the mounting screws for each item to the item, so that I didn't end up with spare screws.
Instrument cluster plugs sometimes don't stay put.
The cooling unit appears to be in two sections that drop apart if you don't pay attention. Just keep them together as you're able.
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