The way the 17.9mpg was achieved was not posted, but I'd be interested as much in an attempt at accurate MPG testing as in the modification itself.
Doug,
Actually, he indirectly posted how the mileage calculation was performed. The manufacturer has a "methodology" that the customer is required to use if they have any chance at getting a refund based on not achieving the 50% improvement mark. That method is the "orange" method; so called as "apples-to-apples, oranges-to-oranges." The details are in the link that I posted that has the warranty for the HAFC unit.
Basically, they want you to use the same pump on the same day and to fill the tank to the same level. They want you to drive a round-trip of ~50 total miles, all on multi-lane freeway, minimum hills, minimum traffic, minimum braking. Maintain a steady MPH (50-60mph) and use the cruise control. There were a few other details like consistent tyre pressures and vehicle load and things like that. Mostly good, common sense recommendations for achieving consistent before/after comparisons.
The same "orange" method must be used post install. Same station, same pump, same route, same speed and distance; within 2 weeks of the install and final tuning by the trained tuner.
The issue that I have with the "orange" MPG method is that it only runs the vehicle for ~1hr and I question whether that gives the ECM enough time to revert to a base configuration (richen the mixture) once it detects the excessive lean conditions being forced by the black-box.
As you said, the proper way to measure MPG is over a much longer distance and multiple tanks. It can all be highway if that is your goal, but IMHO, you cannot get a good measurement of MPG with a ~50 mile trip.
-B-