So my DS front wheel makes a droning sound that correlates with speed. The tire is in good shape so I figured it must be the bearings. Putting it up on a jack, I had a little play in the 6-12 position. Took everything apart last night. Found the outer axle nut to be hand loose. The dust cap was missing. The star lock washer that's supposed to have the tabs bent in was not bent. I figured I found my problem.
The outer bearing itself appeared to be in OK shape. I didn't punch out the inner bearing from the disk - I guess I assumed and was hopeful that it's OK. I cleaned everything up and greased it. I don't have a torque wrench or scale, so I went by feel to set the nut tension. I cranked down on the first axle nut, spun the hub and then backed it down to hand tight. Then cranked on it a little bit with the wrench to set it. Then put in the star washer and second nut. I cranked down on the second nut, and bent the washer tabs in to lock it all in place. I checked for play and everything was tight and the wheel spun without hesitation.
Well I put everything back in, including a new thicker diameter C-clip, and the new dust cap and took it for a ride. Sounds exactly the same..... Same droning sound that correlates with wheel speed. What am I missing? What could it be? Is my luck so s***ty that the problem was with the inner bearing that I didn't take out? I assumed that I found the issue as soon as I noticed the axle nuts were loose, so I figured no need to keep looking for problems.
The outer bearing itself appeared to be in OK shape. I didn't punch out the inner bearing from the disk - I guess I assumed and was hopeful that it's OK. I cleaned everything up and greased it. I don't have a torque wrench or scale, so I went by feel to set the nut tension. I cranked down on the first axle nut, spun the hub and then backed it down to hand tight. Then cranked on it a little bit with the wrench to set it. Then put in the star washer and second nut. I cranked down on the second nut, and bent the washer tabs in to lock it all in place. I checked for play and everything was tight and the wheel spun without hesitation.
Well I put everything back in, including a new thicker diameter C-clip, and the new dust cap and took it for a ride. Sounds exactly the same..... Same droning sound that correlates with wheel speed. What am I missing? What could it be? Is my luck so s***ty that the problem was with the inner bearing that I didn't take out? I assumed that I found the issue as soon as I noticed the axle nuts were loose, so I figured no need to keep looking for problems.