Already did that and the noise went away. So I'm afraid it is in the t-case for sure. Has anyone been through this yet.
Why did that lead you to conclude that the noise is in the t-case? I would think the noise is in the drive shaft, if you pulled it, drove around, and the noise went away. There are a number of factors, other than being out-of-phase, which could make it noisy. Someone mentioned worn splines. You could have grease inhibiting its movement.
Maybe I don't understand what you are saying.
Did you try driving around with the front drive shaft out? That could be illuminating too. Romer has a long thread on this issue.