So, lost the bearings in one front hub. Not as much damage as I was expecting, but the hub may be no good. What do you all think, replace it? Is there a speedi sleeve to fix this? Shim the seal plate out a little further?
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A thorough cleaning & de-rusting followed by a quality epoxy is likely the better way. Of those, JB Weld is the easiest to get. There is even a paste version (think "Play-Doh") that would be ideal for this.
White vinegar with eat the rust right off of it if submerged overnight, BUT when you rinse with water it will flash-rust before your eyes if you let it air dry. I use compressed air to thoroughly dry parts after a water rinse.
But first I would try for a replacement and keep that one as a spare for "just in case".
This makes no sense. Since the bearings run on the inside of the hub, and the hub has a seal to keep the junk inside, how did the outside get damaged? That surface runs on the seal bolted to the backing plate. Personally, I'd run it as is.
A more likely cause is something managed to get between the backing plate and the rotor.