Eskimo said:
Change the pinion in 45, or the whole third? Either way, you're fast with the wrenches!
I imagine the axle shaft will break before the fine-spline pinion... I hope.
Pritchetts Canyon, CM04....stock coarse spline rear pinion, 4-link elliptical, stock rear FJ40 axle and shafts. Rear pinion snapped on the last climb out, I was 5th in line out of 25 trucks....by the time Jeremiah was at the top with the last truck, we were topping off the diff with fluid....
jack the truck, pull both tires, drain the fluid, pull the cover, pull the calipers, pull the clips/shafts, pull the entire diff out, pull the bearing caps, remove the trashed pinion, pull the spare pinion out of the tool bag, drop in carrier, install bearing caps, reset backlash/adjusters, re-install diff, reinstall shafts/clips, reinstall calipers, install tires, set pinion nut, install driveshaft, install rear cover, refill with fluid......didn't even change the pinion seal.....
~45 minutes....C and I....
busted that pinion a month later (early June)....installed a cryo-treated coarse pinion....busted that a year later (May 2005) and installed a used 62-series fine spline setup.