Thanks for all the info....the new ready lanes sound promising. I looked into the Sentry thing a while ago (both for air travel and Mexican crossings) and in the end decided against it - although a pass for the vehicle would be nice if it would work?
Its sounds like a vehicle tear down to examine the fuel tanks is pretty unlikely - we also have a long history of crossings and have never been stopped for an inspection. We cross in Douglas, Berrendo and sometimes Nogales. Berrendo is my favorite - its a dirt road (being generous), a cow gate with a car port on the MX side...US side was recently upgraded.
So about the aux tank.
#1 - please note I am not a MUD vendor, or business owner - I am doing everything here as an individual - just trying to save some $$ and share with MUD.
Here's my understanding and thoughts. Front Runner and the other vendors can't or won't sell aux tanks in the US due to liability concerns (I spoke with them at the recent Overland Expo in Flagstaff). They will also not order them/ship them under their name. I also am not offering any liability (see #1)
So, no problem - I have family in SA, I'll buy one there and ship it here.
See here:
http://www.frontrunner.co.za/fuel-s...ank-toyota-land-cruiser-100.html#.U6LdTPkhjD5
This is the gravity feed tank - so no extra pumps gauges or wiring - just plumbing. Its the one used in Kurt's build :
https://forum.ih8mud.com/threads/project-hundy-build-thread-2000-uzj100-land-cruiser.647636/page-8
post #153
25G + 16G ~ 600 miles at 15 mpg
I am not sure what currency the price is on the website, but its not US$ - or at least I was quoted a lot cheaper than that.
The interesting thing is the shipping. The freight company we use in SA ships via sea/surface and air. The air price is cheaper, but, the sea price is for anything up to 1 ton or 1m^3 - which is about 3 tanks (4 at a stretch). So my thought is to ship 3 tanks, and share the cost of the shipping.
My intention is not to make money, only share costs, so all invoices etc will be shared. My family are double checking the combined shipping idea for me and I will report back. Also, I might be able to get a discount if I order 3 tanks together. Something I still need to check on is what duties are due on arrival in the US. (Explaining to US customs that 3 stainless fuel tanks are a gift seems a little OTT).
OK, so if you are still interested, and patient (remember we're talking shipping via sea through Cape Town and New York....) PM me and I will share actual figures privately - since this is not the vendors forum, nor am I a vendor. Since there are only (for now 3 spots) first come first served I guess. Also they all dont need to be the exact same tank/item, as long as the volume is about the same.

<< this very much might be the case....but its educational right?