Clicking Birf's
Steve,
I had no clicking before my first Birf job. I however, had gear oil in them. I did not pull the knuckle completely apart the first time I repacked them. I did pack thouroughly, and fill 75% with moly grease. They clicked.
I had to replace the trunion bearings about 6 months later. Pulled the Birfs, and they looked good from a grease standpoint. Swapped sides, packed the tulip with lots of moly before putting cage and balls in. Reassembled and drove on them. Clicked worse than before.
I did the swap in May of last year, and this is a daily driver. IMO, I think that the grooves can get bad enough that they will always click at some point. I have just learned to live with it; and with a new OEM Birf @ $600 retail. Well, the choice is yours.
I would personally get moly in the knuckle BTW.
Good luck, let us know how it all turns out. It will be easier and faster this next time.
Chris
94FZJ80 142K Locked 2.5OME 285's DD CDL Pin 7