B Engine diaphram

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Joined
Dec 16, 2013
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Hello,i have just replace the diaphram in the injector pump,in my b engine(bj40).Now it will not run.
The old diaphgram was shot.The new part went in well.
i can only get the engine to run if i over fuel it on the injector pump lever.if not it struggles to idle and their is very little throttle response.
I have removed the cover from the diaphram a few time to check,looks all good.
Can anyone help.
 
I have refitted the housing 3 times.....no difference.i'm sure it can't be much.
Can you incorrectly install the diaphram(i know there is a top and bottom)
 
So it works via pressure differential to move the diaphragm. Only thing I can think of is its not air tight. Did you take the hoses off? Perhaps a bit of silicone around the housing rim might help.
 
The purpose of your diaphragm is to use suction produced by your venturi (that's placed in the main throat of your air intake in your inlet manifold) to pull your rack towards the "low fuel" position.

IntakeManifold.webp
InjectDiaphragm3.webp

So the hose from the vacuum side sucks on the diaphragm (remembering that the hoses cross over each other on early B-engines like mine) towards the fuel shut-off position (whilst the other side of the diaphragm is simply exposed to the "post-air-filter-pressure" via the other hose).

In other words, the "natural position" of your rack (when it is not being exposed to engine-vacuum) is one where it would supply enough fuel for starting a warm engine and too-much fuel for a normal 650rpm idle.

So what I'm leading to here is that leaks on the diaphragm housing wouldn't usually stop an engine from starting. Instead they'd usually still allow it to start but cause it to idle too fast.

Now you say "will not run". Does that mean it starts OK but stalls whenever you take your foot off the accelerator? (More explanation required.)

Anyway ..... Check that your butterfly looks similar to mine (ie. almost completely closed) when your foot is off the accelerator and that it opens fully when your foot is hard down. (I'm thinking that with a dodgy accelerator cable etc perhaps you may have knocked something during your diaphragm exchange that could have altered the way your butterfly operates.)

If that is OK, and your engine still doesn't start and idle nicely (and assuming it could do so before your diaphragm change) - then you must have messed up something with your installation.

If so, you're not the only one to do this..

Here's a thread from Rufus for example:
Replaced pump diaphragm now no power

Perhaps you made the same error as he did?

:beer:
 
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OK,reading that i'm quite sure i must have put that "z shaped"clip on the wrong way.i will take it off and check.i checked the old diaphram it has a rub mark on its under belly,suggesting the clip was rubbing on it.i think i may have installed this upside down.
What is the correct way?
 
Sorted...flipped the little "z shaped" thing.Started well,idle ok(need to adjust).
Test drive later.
 
just on a little rant.....
This simple little mix up did cause me some anxiety.Some thing so simple,yet frustrating.Very thankful for such a website full of wisdom and like minded people.
What really go me going was i re-visited the well know diesel shop in my area that sold me the diaphram,for some advice/words of wisdom regarding my problem.Well,what a waste of time and effort that was.I can appreciate we are all busy and businesses are in it for customers/money.however i will never waste a minute of my time or a cent out of my wallet revisiting this buisness.His somewhat rude and abrupt solution was to take a business card and orgainise a tow truck.Well...its not really that hard to share some knowledge and treat people with respect and not discontent.
Thanks mudders!
Lostmarbles.cheers.
 
Glad you got it sorted.

I've always found "learning + DIY" working best for me..

Making-money is the principal driver for a very large proportion of the population it seems ....and they adapt their behaviour solely to try and maximise that for themselves.

:beer:
 

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