As mentioned by
@suprarx7nut, internal visual inspection of a Height Control Sensor may give a few clues, especially if corrosion or other degradation is obvious, but visual inspection alone provides no assurance that all is good electrically, even if the internals look good. Testing is essential.
A version of the FSM method of Height Control Sensor testing is not as good as the more modern method suggested by
@suprarx7nut -- because in rotating the Sensor in an effort to observe by eye that voltage changes smoothly as the tiny brushes move over the carbon path, a break or poor contact may not necessarily be registered quickly enough by the voltmeter before the brush moves to a new position. Testing for the FSM-specified voltages at the Sensor positions for LO, N and HI may be helpful but may not reveal what is happening
between those positions.
There is an alternative method mentioned long ago by
@PADDO -- this resistance method easier to do but it also relies on the speed of response of the meter. See Post #2 at:
Hi guys! I have a 2001 VX100 1HD-FT diesel with 300,000 miles on it. I've owned it for two years and love the comforts over the HJ61 it replaced. But the AHC is acting up! I don't want to go conventional, I want to keep the AHC. AFAIK everything except height sensors are original, and I know...
forum.ih8mud.com
It does not hurt to try these methods -- just be wary of the limitations.
Also be aware that provided that the Height Control Sensor is sending a signal to the ECU in the range 0.3 volts to 4.7 volts (within the FSM time limits -- see extract below), then the ECU will read this as a healthy signal and no Diagnostic Trouble Code (DTC) will be recorded, EVEN IF, due to a fault, the Sensor arm is in the wrong position for the voltage output. The ECU sees only the voltage signal. It has no idea of the position of the Sensor arm, nor the position of the internal tiny brushes, nor the actual height of the vehicle. For this reason, a DTC can be accepted as a definite fault -- such as a short circuit or an open circuit -- but the absence of a DTC provides
no assurance that all is good within the Height Control Sensor. Observation and interpretation of vehicle behaviour also is required -- such as the vehicle settling too high or too low for the selected height, LO, N or HI.
For all of that, the main point is that Height Control Sensors are 'wear items' which are in motion whenever the vehicle is in motion. They also are located in a hostile environment. If Height Control Sensors are original on vehicles which are now 16 to 25 years of age, then replacement before failure is simply prudent preventative maintenance, especially if vehicle reliability is important.
All of that said, suggest also be wary of faults in connectors and harnesses. Faults in a connector or a harness will result in the same symptoms as a fault within the Sensor itself.