Malleus
Far west of Siegen
Why isn't that on their website? Jeez, how hard can it be to take my money?
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a. Remove the valve body per FSMb. Mark the position of the neutral safety switch adjusting nut. Remove the adjusting nut. Bend the fingers of the lock washer flat and remove the large nut and lock washer. Wobble the switch off the shifter shaft.c. Using a sharp chisel and hammer, cut off the spacer and remove it from the shift shaft. Do not drop any metal pieces into the transmission case.d. Place something underneath the shifter shaft to catch the roll pin or else you risk dropping it into the heart of the transmission. Using a 1/8" roll pin punch, slowly drive out the roll pin.e. Pull the shifter shaft out the side of the case.f. Remove and replace shifter shaft seals with new ones. Lubricate them with Vasoline or similar.g. Clean the shifter shaft and slide it back in with a new spacer in placeh. Install the roll pini. Slide the new spacer into position. Dimple the spacer into its locking hole using a larger roll pin punch. This 1/4" worked well for me.
j. Reinstall the neutral safety switch. The large staked nut is torqued to 35 INCH-lb, and the small adjusting nut is torqued to 9 ft-lb. Restake the nut.k. Replace valve body gaskets and assemble the valve body per FSM and install.
Thank you! I’ve been really busy trying to get my powertrain back together, but figured this was worth some effort.Excellent writeup and pictures.
The unit repair manual says you can reuse that "spacer", but I don't see how you can, at least in good conscience. The first one I took apart had been into before and someone had actually reused it. His work didn't stand the test of time. Mine has (so far).