here is my 2lte workout plan. like kanyes workout plan song, but for a diesel, rather than a woman. forgive me im just waffling to be honest.
so:
part a. sort the cooling system
part b. sort the cooling system
1. get a thermostat that opens at a lower temperature. I cant remember right now what temp it opens at. if say, its an 88 degree one, (I think it is) buy one of those on ebay for peanuts, and then go to your local autoparts store and say, "I want a thremostat thats the same dimensions as this, but that opens 10 or 15 degrees lower".
as an added bonus an engine running at a lower temp will put out more power, but on the other hand its not as fuel efficient. In the case of the 2lte I'll take more power.
2. when you know what temp your thrmostat opens, the next thing to get is a switch that will turn on the radiator fans, a few degrees above the opening temp of your thermostat.
so, if your new thermostat open at 72 degrees C, your rad fan switch should engage the fans at 75 degrees C.
from what I remember this is to stop it interfering with the natural workings of the thermostat, otherwise it would be a confused cooling system.
3. buy some monsterous fans, for dirt cheap.
see here
https://forum.ih8mud.com/40-55-seri...-ford-taurus-fan-rather-than-ford-taurus.html
If you can get big nasty fans, remove the viscous fan completely. I never trusted my viscous fan, it wasnt predictable, and a 2lte cooling system needs to be predictable. plus you gain an extra hp or two by losing the parasitic drag.
then boom. you have a trustable cooling system you know and understand, for not very much cash
thermostat $15 max
switch $15 max
fans under 50 bux (50bux50bux, sorry, atari 2600 ad)
_____________________________________________________________________________
the switch is the one thing i found hard to sort. theres a fitting on the thermostat elbow thats redundant, its an ideal place to fit another switch, and indeed i did, but, its a stupid thread pattern. I have a thread about the thread here
http://www.tlocuk.co.uk/forums/viewtopic.php?t=11481&highlight=thread
and another one here, more info, but it goes nowhere
http://www.tlocuk.co.uk/forums/viewtopic.php?t=11328&highlight=switch
I eventually got it all done and that was a good day. the fans would kick in at the same place on the temp gauge every time, and it never went above that. I was pleased, and driving became a much less nerve wracking affair.
______________________________________________________________________________
as an aside, if the temp needle is too high, say after a climb, the best thing you can do is stop the car, switch the fans on, and hold the revs at about 2500rpm, until the gauge starts to go down. this lets the water pump circulate the coolant to the radiator, where the fans will cool it.