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  1. Boonjooce

    Steering box - forgot a ball bearing!

    So after rebuilding an 80 series steering box and reinstalled it I found a lone ball bearing! So it must only have 43 balls in there. Is this a problem and should I pull it apart and put the last ball bearing in? Eg will it cause “slop”? Pain the ass! Cheers
  2. Boonjooce

    Steering box gears

    Has any had any luck filing or grinding the teeth on the sector shaft and/or power piston teeth to make gears mesh smoothly and take any play out? Especially removing any burs or ridges which can cause binding. I have a few spare boxes and they all have play where the teeth mesh, but bind if...
  3. Boonjooce

    Before I tear it down…

    Gday brains trust! Wondering if I can get your professional listening opinion on the following… Front feft side is making a driveline clunking sound ONLY in a certain rotation of the wheel/axle. First video shows the noise on a certain part of the wheel rotation. Second video is when the...
  4. Boonjooce

    Front Axel chatter

    front right axel seems to rattle around. You can hear it when you go over a sharp bump I’ve tested it by holding the axel (birf) and giving the tyre a good hit. So what could it be? Worn spindle? Worn drive flange?
  5. Boonjooce

    Steering box sector shaft - tool for the stake nut ?

    Hi guys, I've searched and searched and I can't find anywhere that sells the SST for the stake nut that goes on top of the sector shaft. What has everyone else done to loosen and tighten this? I've found this pic (off here) but not sure if the measurements are correct, if so, I could make...
  6. Boonjooce

    Truck pulls left after castor plates

    I’ve just installed Dobinsons 5 degree castor correction plates in my 80 with 3-3.5” lift. Handles great now. Much better road manners. But now the truck pulls left (it’s a right hand drive). didnt do it before the plates were installed. I’ve loosened them, taken any pressure off the radius...
  7. Boonjooce

    The noise

    Gday fellas my 1996 1HD-FT 80 is making a click/clunk when turning. It makes it once when turning left, then once when turning right and so on. It’s when the weight shifts. It sounds like a metal click. im at wits end and I’ve nearly replaced everything! Knuckles rebuilt, wheel bearings...
  8. Boonjooce

    1HD-FT surge light acceleration

    Hi guys, My 1996 VX 1hdft 24 valve has a slight surge around 1500/1700rpm only under light acceleration and seems to be just after it changes into 2nd or 3rd. If I apply more accel it’s fine. It’s been bugging me for a while now It seems to get better when the egr is connected (normally...
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