Slapped on some new OEM rotors with 100-series pads today and was curious as to how much trouble I was going to run into with getting the calipers back over the rotors, given all of the posts I've read. We left the old pads in and compressed the calipers with a 5" c-clamp as far as we normally would plus a bit more just to see where we were. Not even close really. At this point, a bit of doubt crept in and I was somewhat wishing I'd just gone with 80-series pads.
We then compressed them more than I have ever compressed any brake caliper until they felt like they would go no further. That did the trick. The calipers fit over the rotors snugly but they did not require any hammner-tapping, etc. I feel that folks perhaps are just not compressing the calipers enough even though it may feel like it. It takes more than would feel normal to you, at least in my case. Hopefully, this will help somebody out contemplating 100-series pads, Nice upgrade.
--Mark

We then compressed them more than I have ever compressed any brake caliper until they felt like they would go no further. That did the trick. The calipers fit over the rotors snugly but they did not require any hammner-tapping, etc. I feel that folks perhaps are just not compressing the calipers enough even though it may feel like it. It takes more than would feel normal to you, at least in my case. Hopefully, this will help somebody out contemplating 100-series pads, Nice upgrade.
--Mark