Warn HS9500 Adjusting Brake Assembly (1 Viewer)

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Apr 16, 2006
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Cardiff BTS & Tahoe
I just purchased a used HS9500 and disassembled, cleaned and re-lubed everything. It is working great, but I'm not sure how to properly set spring load on the brake.

This is a cam operated brake and the spring is twisted by turning the cam before inserting into the drum. This spring applies a force which separated the cones and applies the brake.

But, I can't find any instructions on this procedure. I found a few Warn winch rebuilding links that either ignore this step or state that no twist is required, which I think is wrong.

I didn't take any pictures before reassembly, but this link shows the same type of brake from a 9000i. http://www.wanderingtrail.com/Repairs_Rebuilds/warn_winch/warnwinch.html
the brake is toward the end of the link and you can click on the pictures for a larger view. He does not add spring pre-load during assembly.

I can call Warn on Monday, but would like to complete this weekend.
 

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