I don't have alot of time or energy to devote to this project in the evenings but accomplished what I set out to do on day 2.
Everything is off (except for the waterpump) and the belt is fully exposed, ready to come off:
http://www.nmia.com/~dgnrg/ttb8.jpg
The job is rather simple, just time consuming. I'm being careful to put bolts in individual baggies with notes for where they go.
The crank pulley bolt comes off easily with the end of a breaker bar up against the underside of the passenger chassis rail. One tap of the starter & it's loose. The pulley has 4 holes at 90 degrees apart, 2 threaded, to smooth. An 8mm bolt turned into one of the threaded holes drives it off with barely more than finger tight pressure with the tip of the bolt pushing against the face of the plastic shroud with the timing marks, behind the pulley.
The hardest part was getting the 2 little phillips screws off of the metal bracket on the a/c compressor that holds the connector. It either needs to come off or be bent to get the fan shaft mounting bracket off. There are 2 bolts on the side of the compressor that bolt thru into that bracket and they have to come out but the compressor can stay. One bolt is reached from above along the chassis rail, the other from underneath thru the opening for the axle with a couple extensions and a swivel, piece of cake.
All that's left is to remove the belt, swap the water pump, put the new belt in, and put everything back.
Observations:
At 100k miles, there was no way this job was necessary at this time, the old belt looks as good as the new one but will have a better assessment when I get it off and can bend it fully backwards and look closely for any cracks at the base of the teeth. There are no leaks anywhere of any kind. I'm going to go with my instincts and use the old idlers and tensioner, and do them next time at 200k+ miles. I'm going to go out on a limb and say the original belt could easily have gone 150k and coulda postponed this chore but it will be good peace of mind to have it out of the way.
The deal with rotaing the crank 50 degrees past TDC is it postions the pistons so they aren't near the top of the stroke, and the cam shafts are in a position where they have little imbalanced valvespring pressure on them to cause them to rotate when the belt is removed.
More later,
Cheers!
Everything is off (except for the waterpump) and the belt is fully exposed, ready to come off:
http://www.nmia.com/~dgnrg/ttb8.jpg
The job is rather simple, just time consuming. I'm being careful to put bolts in individual baggies with notes for where they go.
The crank pulley bolt comes off easily with the end of a breaker bar up against the underside of the passenger chassis rail. One tap of the starter & it's loose. The pulley has 4 holes at 90 degrees apart, 2 threaded, to smooth. An 8mm bolt turned into one of the threaded holes drives it off with barely more than finger tight pressure with the tip of the bolt pushing against the face of the plastic shroud with the timing marks, behind the pulley.
The hardest part was getting the 2 little phillips screws off of the metal bracket on the a/c compressor that holds the connector. It either needs to come off or be bent to get the fan shaft mounting bracket off. There are 2 bolts on the side of the compressor that bolt thru into that bracket and they have to come out but the compressor can stay. One bolt is reached from above along the chassis rail, the other from underneath thru the opening for the axle with a couple extensions and a swivel, piece of cake.
All that's left is to remove the belt, swap the water pump, put the new belt in, and put everything back.
Observations:
At 100k miles, there was no way this job was necessary at this time, the old belt looks as good as the new one but will have a better assessment when I get it off and can bend it fully backwards and look closely for any cracks at the base of the teeth. There are no leaks anywhere of any kind. I'm going to go with my instincts and use the old idlers and tensioner, and do them next time at 200k+ miles. I'm going to go out on a limb and say the original belt could easily have gone 150k and coulda postponed this chore but it will be good peace of mind to have it out of the way.
The deal with rotaing the crank 50 degrees past TDC is it postions the pistons so they aren't near the top of the stroke, and the cam shafts are in a position where they have little imbalanced valvespring pressure on them to cause them to rotate when the belt is removed.
More later,
Cheers!