Unhappy 80 cat

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Joined
Jul 14, 2003
Threads
125
Messages
2,195
Location
Hopewell NJ 08525
Cruise4070
Came by today and his 80 with 90k on it has been running like crapola . No guts and would keep blowing the hose off the bottem of the EGR valve . When he got the truck about a year ago it had a full blowen toyota tuneup and 2 new cats also from toyota and they still had the part # labels on them. It ran great for the 1st 8 months then it turned into a dog.
We replaced the EGR and modulator about a month ago but got worse over the last month
and when he got home the last time he drove it the Ex manafold was glowing red :eek:

He brought it down and we started looking for a vacuum leak . (glow = too lean ) None found so next thing was :idea: pull the 2nd cat off and see how it runs . since the only thing that would cause the EGR hose to blow off was a clogged exhaust system.
Thinking that since new cats were put on there maybe the old cat guts stuck in the system like the muffler or resonator

Sure enough the 2nd cat was so clogged that you couldnt see through it .
The stuff looked like metal chips stuck in the honeycomb :confused: so out came the rod and hammer . The cat looked fine no melt down or any other problem other then it having all this stuff stuck in it . Looked like no other I have seen that died from overfueling or crushed / broken guts

Put it back together and its like a new truck .
Hes going to drive it some and see if it sets a CEL since its only running the front cat and it may not be able to heat the rear O2 up enough. Also to see if the front one is the one comming apart but it looked fine .

Time will tell if this will do it . :)
 
Koffer, that just don't sound right. Out of curiosity, when the replaced the cats, did they do the O2 sensors also? Thinking that maybe the O2 sensor was on the way out which told the truck it was running lean etc.
 
Junk said:
Koffer, that just don't sound right. Out of curiosity, when the replaced the cats, did they do the O2 sensors also? Thinking that maybe the O2 sensor was on the way out which told the truck it was running lean etc.

Hey junk

it looked like only one o2 was changed as the rear ones plug is still covered with undercoating. the front one looks like is replacement but not OEM but a splice in aftermarket.
The next time I order something from Cdan I'll toss a couple new ones for cruise4070 in the order (and make him pay for my parts too :flipoff2: )
 
Very interesting. Sounds excatly like my truck. Started runing rough. And now it all but can't go. Hmmmm......I am going to have to get under there.
 
Its nice to have some power back - I was tired of little old ladies passing me and giving me the finger!!!
Definitely will look into some O2s, and, uh, negative on the shipping! :flipoff2:
 
BFH and Concrete Chisel, CAT no bother me no more. :flipoff2:


CAT now very happy. :D
 

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