Toyota rear locker connector repair

[Erwin]

On my 2001 HZJ 78 a wire is broken close to the connector hold with my dirty fingers. I guess it is the position switch. Have been looking in the manual, but can not find the connector there. The fire is only referred to as "Frame wire".
Any chance anybody has the parts number for the connector?

 

[divemedic]

Put your frame number into toyodiy or partsouq and find the diagram.

 

[jblueridge]

I think you might find a picture of that connector in a wiring repair manual.
Look at Post #61 in the Online Manuals thread.

FAQ - Online Repair Manual Sources

forum.ih8mud.com

It looks to me like you need part # 90980-11250

 

[jblueridge]

this?

Home » Shop » Connectors / Harnesses » Yazaki » 2 Way Connector Plug Pigtail for Toyota Transfer case, backup lights 90980-11250 (BUL & 4WD indicator)

Ballenger Motorsports 2 Way Connector Plug Pigtail for Toyota Transfer case, backup lights 90980-11250 (BUL & 4WD indicator) (CONN-85947) for only $7.99!

www.bmotorsports.com

 

[Erwin]

Yes, that's the one, 90980-11250.
I was not aware of the wire-manual. That was great.

Thanks a lot.

 

[jblueridge]

I have bought more standard OEM connectors from a place in Japan.
They sell connectors made by the same companies Toyota bought from.
Sometimes I am able to find the connector in North America once I know the non-Toyota part name.
Eastern Beaver

 

[Erwin]

Yes, I found it here: Ballenger Motorsports - High Performance Electronics
It comes complete with a pigtail. From Toyota you only get the housing so you have to order pins etc also.

 

[2fpower]

That is a very common switch and connection, you can find it many times on the transfer case, in case you have access to any spare parts.

 

[Erwin]

Thanks to manual here I managed to repair the connector (change wire)

I think you might find a picture of that connector in a wiring repair manual.
Look at Post #61 in the Online Manuals thread.

FAQ - Online Repair Manual Sources

forum.ih8mud.com

It looks to me like you need part # 90980-11250

Press on the white plastic retainer and drag it out:

Retainer removed. There is a plastic lock underneath the pin that must be pushed down:

Pin removed by dragging out from the rear side:

Lock can be seen here:

Soldered on a new wire:

 

[Erwin]

And assembled again. The new wire was a bit ticker so I had to cut off the inner part of the blue gasket.

 

[GaryN]

Thank you Erwin, fixing the plug saved me time and money.
The pandemic gave me time to clean the parts, below is the result