First off, 96FZJ80, 196,000 miles, OME medium, 285/75 BFG AT's. Began to develop a wobble in the steering wheel while on the brakes. My first thought was something in the tires - I've had belts slip before and cause something similar, so I rotated the tires. The first one or two times that i hit the brakes, I thought that I figured it out, then it started wobbling again. Changed wheels and tires with my '97, same thing. So, it's not wheels or tires.
Checked the wheel bearing by grabbing the wheels at 12 and 6 - could not feel any looseness, but when it was on the ground, I could feel a slight clunk while rocking it sideways. Jacked it up, removed the drive flange, and with a prybar in the fins of the rotor and my finger at the ID of the hub, could feel a slight bit of movement on both sides. So, I tore everything apart and found some slight wear at the bottom of the spindles. I did the prick punch trick, repacked the bearings, and adjusted the bearings as per the FSM. The wobble was better for a short time, but returned. I found that the clunk had returned when I shook the truck sideways.
I then readjusted the bearings as per Landtank's method with the same results. It was better for longer, but the wobble still returned, so I thought it was time for new spindles. I figured I was fighting a losing battle with bad spindles. Friday night I buttoned everything up with new spindles and bearings and took it for a test drive. It still wobbles when braking.
So, this is what I've done/checked so far.........
Tony
Checked the wheel bearing by grabbing the wheels at 12 and 6 - could not feel any looseness, but when it was on the ground, I could feel a slight clunk while rocking it sideways. Jacked it up, removed the drive flange, and with a prybar in the fins of the rotor and my finger at the ID of the hub, could feel a slight bit of movement on both sides. So, I tore everything apart and found some slight wear at the bottom of the spindles. I did the prick punch trick, repacked the bearings, and adjusted the bearings as per the FSM. The wobble was better for a short time, but returned. I found that the clunk had returned when I shook the truck sideways.
I then readjusted the bearings as per Landtank's method with the same results. It was better for longer, but the wobble still returned, so I thought it was time for new spindles. I figured I was fighting a losing battle with bad spindles. Friday night I buttoned everything up with new spindles and bearings and took it for a test drive. It still wobbles when braking.

So, this is what I've done/checked so far.........
- rotors are not warped. Both check at .001" runout, well within the .006" allowed per the FSM.
- all of the TRE feel tight. I cannot find any looseness in any of them.
- control arm bushings feel tight. With a prybar, I cannot get any movement beyond normal bushing flex.
- calipers seem OK. All pads are worn even with the exception of the passenger side outside pad. It is about 1.5mm difference top to bottom, but I could not find anything binding on either of those pistons.
- I checked the steering system for slop. Found no slop in the input shaft. Rag joint and U-joints seem tight. I did, however, notice some slop in the steering gearbox. This translated to about 15mm at the steering wheel as per the FSM method. Of course, this is well within the 40mm allowed, but the 15mm is representative of the wobble that I see under braking. My '97 feels similar, yet I have no wobble in it.
Tony