Risk of Electrical Short on Slee Tire Carriers...

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Feb 28, 2012
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Hey, guys - was up in Wickieup on Saturday and after getting packed up for the trip home found that the dash lights were out. Headlights working fine, and on closer inspection, the exterior running lights were out, too. Back-up light was working fine, however. Checked fuses (simple first), and found the 15A fuse burned. Popped in a spare, and turned the parking lights on, and they lasted about 1/2 a second before it blew the 15A replacement.

Wanted to get home and troubleshooting electrics in the dark sucks, anyway, so cracked a few glow-sticks (one for the dash, one for the rear tire carrier) and headed on home. While driving I just made sure to signal approaching traffic using a combo of brake light taps and emergency 4-way flashers.

This morning got under it and moved a bunch of harnesses around to free up the short. Sure enough, I could then install a 7.5A fuse and run the parking lights as I walked around and tapped on each marker light housing. When I got to the harness for the backup light and license plate light, as soon as I moved the harness, all the parking lights went out - FOUND IT!

Pulled the license plate light housing off as if replacing the bulb, and found that the power lead had gradually worn through the insulation on a steel mount, probably exacerbated by action of the flexible nature of the Slee spare carrier - every time it's opened or closed, it places stress on the wires headed into the license plate frame. I used some shrink wrap to better insulate it, and reran the wire around the side of the metal frame, so no chance of it happening again.

Those with Slee rear carriers, the license plate light is made by Hella, and probably is routed the same way (over the top) instead of around the side. Might be worth checking, and posting it here in case someone else runs into this issue and searches (who searches anymore, right?).

Simple and easy fix, and would not have been able to troubleshoot it in the dark; glad I keep a lot of glowsticks around. Fun trip, and saw another FJ80 there, along with an FJ-Cruiser with rooftop tent.
 
Great investigative work Ducky. I'm sure you are not the first to have this issue, Christo Slee may have addressed this with his newer models, others may want to see the source of the short in pictures or person at the next meet.
 
Ok Saddletramp. How many more booby traps did you put in that thing?
 
On a vehicle build in 1996, you kind of have to expect a few little things to mess with over time - plus, it helps me build familiarity with my new-to-me ride.

I'm still working up to taking apart the dash to install the Center-Locking Diff switch which was given to me as part of the deal. At the moment, I'm currently hung up on shopping for the best Hi-Lift jack for the job. I think the rig's just getting used to the new home. Being garaged all the time now must be a big shift from the amount of daylight it used to see, along with only being driven on the weekends(!).
 
I can vouch for the truck, it was Slee wiring that caused the problem. If I hadn't bought the bumper from Phil this would never have happened, there was probably good reason for Phil selling the bumper.

As for booby traps, if I tell then they wouldn't be booby traps.

I said booby twice :bounce::bounce2: that happens a lot when anyone talks about :censor:
 
Pulled the license plate light housing off as if replacing the bulb, and found that the power lead had gradually worn through the insulation on a steel mount, probably exacerbated by action of the flexible nature of the Slee spare carrier - every time it's opened or closed, it places stress on the wires headed into the license plate frame. I used some shrink wrap to better insulate it, and reran the wire around the side of the metal frame, so no chance of it happening again.

This picture shows new wires routed around the side of the metal frame. Screw driver points at where the short was.

[URL="http://i4.photobucket.com/albums/y104/medtro/ih8mud/CSC/slee_bumper_short.jpg"][URL="http://i4.photobucket.com/albums/y104/medtro/ih8mud/CSC/slee_bumper_short.jpg"][/URL][/URL]
 
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