It looked like that might happen. I know the pieces of filler rod that stuck down too far were not very long. Unfortunately, I was not the one to have to cut them out from the inside so I never got a good look at the tolerance.
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So the shorter one does miss the sunroof? Or is it a problem to remove and replace if it is the wrong size? I welded some of these shut on a friends truck and a little weld rod stuck in too far and kept the sunroof from closing once opened. Easy fix without the liner out but I don’t want to run into that problem with my new truck. I plan on keeping the liner in on this one. I got really lucky I guess with my first truck when i silicon bronze welded my holes shut without removing the liner. I have since learned I almost burned my truck to a crisp. I am bolting these new ones but want to use the right size for the sunroof. Also, if I drill out the nuts from the outside, is there a chance they could get into the sunroof mechanism or just rattle around in there or do they just quietly go away??
I feel like this is more simple than its being made out to be...
Something I read earlier, not sure if it was this thread, but something about using Silicon and corrosion. You have not noticed any rusting where you used the silicon on the hole?
Also, you could get away with m5x0.8-12mm long for this job. Need 16 total. Used a heat gun to remove the rail adhesive.Removed my rack today. Had two nuts spin on me... But, here's some pics to help out... This is a bit of a temp fix until I decide if I wanna do a paint job.
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What did you do about the ones that spun? Just cut them off?