Trunk Monkey
Moderator
Thanks for the tips last week, I got my radiator replaced Friday afternoon. I did not have to remove the grille or ARB bar (bar actually makes a good seat).
Simplified process was:
- remove body crossmember in front of radiator
- remove battery trays
- on mine with the supercharger, I couldn't get the shroud and fan out before the radiator, had to pull them all together
- pull all hoses, had a little f-up with this. I was collecting my coolant as I'd flushed it just 3 months ago with a PHH job. I didn't know the tranny cooler lines were intergrated into the radiator. I pulled those lines at the bottom, found out it was ATF fluid, and contaminated my coolant.
- disconnect fan clutch and yank fan, shroud, and radiator.
On refill I used my friend's Bluepoint radiator fill kit. It creates a vacuum in the coolant system using a venturi from an air compressor. Then, you stick a fill hose in a jug of mixed coolant, release the vacuum, and it replaces the vacuum with coolant, leaving virtually no air pockets to burp later. It worked awesome and I'd suggest renting/borrowing one if you can.
Took me about 6 hours total. I replaced the TRD ringed fan with the 3.0 Taco/4runner fan that Cdan had done last year, hopefully that will solve some cooling issues I was having.
Simplified process was:
- remove body crossmember in front of radiator
- remove battery trays
- on mine with the supercharger, I couldn't get the shroud and fan out before the radiator, had to pull them all together
- pull all hoses, had a little f-up with this. I was collecting my coolant as I'd flushed it just 3 months ago with a PHH job. I didn't know the tranny cooler lines were intergrated into the radiator. I pulled those lines at the bottom, found out it was ATF fluid, and contaminated my coolant.

- disconnect fan clutch and yank fan, shroud, and radiator.
On refill I used my friend's Bluepoint radiator fill kit. It creates a vacuum in the coolant system using a venturi from an air compressor. Then, you stick a fill hose in a jug of mixed coolant, release the vacuum, and it replaces the vacuum with coolant, leaving virtually no air pockets to burp later. It worked awesome and I'd suggest renting/borrowing one if you can.
Took me about 6 hours total. I replaced the TRD ringed fan with the 3.0 Taco/4runner fan that Cdan had done last year, hopefully that will solve some cooling issues I was having.