Racor Water Sep. Q's and Location.

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BreckenridgeCruiser

I break things.
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So I just bought a used Racor fuel/water separator and have a few questions.

First: Does anyone know what the knob and screw plastic fittings are for on the 200 series (older so does not have the primer pump)?

Second: Where is the best place to install it? What micron filtration is better than another? Any other Use advice?

Thansk!
 
Last edited:
Can you specify which parts you're asking about?

r_spn_200series.jpg


Cheers.
 
I think #10 is the drain for the bowl, and #9 is the plug that you replace with a fuel heater that is optional. #5 are plastic screws to seal off two of the ports if you don't need them (they have two inlets and two outlets), and I think #4 is a bleed screw for priming the filter.

I'm almost ready to install my Racor. I'm using the 400 series housing with the R45P filter. It's a 30 micron filter that I'm using as a pre-filter, because my Racor is intended mainly as a sedimenter to remove water. I still have a 10 micron filter at the factory location.
 
I had, yes "past tense", a Racor water separator and I removed it in favor of an OEM water separator. The used Racor I had had hairline cracks in it that did not leak fuel but did leak air. The separator was also mounted up under the hood as you can see in this thread on the right side of the engine bay between the fender and the brake master https://forum.ih8mud.com/fj55-iron-...r-potm-cruiser-guy-guatemala.html#post2501220

I had many air lock issues with this and I could not figure out why. I had assumed, erroneously, that if fuel didn't leak out then air couldn't leak in. As a last ditch attempt to overcome random stalling due to air in the fuel lines I swapped in an OEM fuel separator https://forum.ih8mud.com/fj55-iron-...potm-cruiser-guy-guatemala-6.html#post3703861

Since this was installed I have NEVER had an air lock again. The OEM also has a much easier to wire in warning light since it works off a float rather than capacitance or whatever the Racor uses.

If you go with the Racor install it as low as you dare to try to lower any vacuum on the separator and avoid drawing in air.
 
Brand new Racor's are not that much money. I run a small R12 with a 30 micron filter. This small racor is capable of filtering 15 GPH and a 3B only burns about 3 GPH on the highway. All the bigger versions do for you is allow longer run time before changing and filter more fuel before changes. Plus some of them do have a primer pump.

Running it low on the frame is not necessary. Any restrictions or vacuum imposed by the filter will happen no matter where in line it is placed high or low. I placed mine on the firewall below the wiper motor on the passenger side. The factory fuel line runs right through this location by the way. It makes it easy to check the clear bowl for water and debris whenever you open the hood.

Virtually every diesel boat I have worked on runs a Racor system and problems are few and very far between. If it is not working, fix it. I just didn't trust the factory seperator, it's not in a convenient location and it's easy to forget about. And like mine, what if the warning light is inop but your seperator fills up? My understanding of the filter elements in Racors is that they will swell shut (cutting off the fuel) if they get too much water in them. Would like to know if this is true but don't want to test it to find out.

Does the factory seperator just turn on the light or does it prevent the motor from running?

They both work, it all comes down to personal choice.

Tony
 
Stone , 120AS Racor i think is the posted pix. , 200 series takes a 2000 SM filter , Racor is 2 micron and the real ""Racors filter is that they will swell shut (cutting off the fuel) if they get too much water in them"", was a selling thing they had way back when..2000-SM RACOR FUEL FILTER ELEMENT

Its the red silicone "O" rings that should be replaced every filter replacement, AND the in and out fittings have "O" rings that need replacement also (could of been cruiser_guy's bug) I have battled that same problem on a new diesel car...Hard!!

After market filters are crap beside's Baldwin are ok but NO 'O' rings..

Plastic bowl has a 1/4 NPT on the bottom for the drain , and some 200 series had wire / water sensors..

VT.
 
I think the part is 3 and another one that's not on here. I am looking for the plastic knurled knob on the top and a plastic screw on the top next to it. The screw is about 3/4 of an inch wide and made of white plastic.

I don't have a stock separator and with the rebuilding of my engine, wanted to make sure I take care of it from the first crank.
 
I've run my 12H-T for over a year without a separator...HJ61's didn't come from the factory with a separator either...though they probably should have. BJ74's don't have them...so I'm guessing all models prior to the 80 series didn't have them...is that correct?
 
I think the part is 3 and another one that's not on here. I am looking for the plastic knurled knob on the top and a plastic screw on the top next to it. The screw is about 3/4 of an inch wide and made of white plastic.

I don't have a stock separator and with the rebuilding of my engine, wanted to make sure I take care of it from the first crank.

Post a picture of what your Racor looks like..PLZ.

VT
 
Hmm...I guess some of the older models did come with one.

All CDM diesel '60's I've looked at had them factory.
 
My 82 60 had one till I removed it.

Tony
 

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