Putting a 1986 FJ60 back on the road

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Joined
Apr 4, 2024
Threads
1
Messages
23
Location
North Alabama
I’m not new to the Land Cruiser world but i am new to ih8mud. I’ve been reading on here a lot and thought I would introduce myself and my current project.

My father in law purchased this fj60 in 1986 (also the year my wife was born) and it was an everyday driver for him until 2015. He had some serious running hot issue and was smoking and loosing water and mixing antifreeze and oil. The mechanic he had been using said it was probably a cracked block and they were looking at tearing down the motor for exploration or doing a motor swap. He decided to put it in storage and purchase another daily driver. Fast forward to this spring. I was looking for a project. So I decided to drag this old truck out and get it back on the road. I went by where the truck was in storage and to my great surprise no rust and the interior looked incredible. Unknown motor status was the big question. I decided I’d take it on regardless of the motor outcome replacing if necessary.
IMG_7291.jpeg

So with the cruiser loaded I headed to my shop. I wanted to get a bead on the motor before I get to work on other parts of the truck as there were no glaring issues before it was parked. And the exact motor state was unknown. I really wanted to hear the motor run before i tore into it.
I removed the spark plugs and put a mixture of trans fluid and kroil oil in each cylinder and let it sit over night.
I changed the oil and filled the coolant system, replaced the spark plugs and removed the valve cover. With a new battery it would turn over but a couple of the rockers were stuck. Light tap got them rocking again and pouring gas into the carb it fired up fairly quickly. Still running on the 9 year old gas in the tank it ran rough but it would idle on its own after a couple minutes. I was thrilled to say the least.
Next day I took a couple more steps and changed the oil again and drained the gas tank. I pressure washed the windows where I could see out and I actually drove it down the alley behind my store. I didn’t go far but was elated that it drove. 4 speed manual shifted out and ran decent. But it started to skip and smoke and when I parked it I confirmed what i suspected that coolant was getting in the oil again.
IMG_7318.jpeg


So at this point I knew I needed to get the head off and try to learn the whole story.
I had plans to desmog so I removed and put in a box all the unnecessary (for me in Alabama) egr and smog parts. Two of the air injector rail ports were twisted into already so this thing couldn’t have been running good. So I removed all the motor accessories and pulled the carb and intake and exhaust manifolds and pulled the head. By the way lifting a f2 head is not a 1 man job. And there it was pretty as you please. Blown head gasket.

IMG_7442.jpeg


It looks like the gasket blew between the first water jacket and the first cylinder and then again between the first and second cylinders. This was really what I’d hoped I’d find given the history and the symptoms. So now I have a plan.
I sent the head out for surface grind and valve job and pressure check and have been ordering parts and cleaning up the motor waiting for it to come back. I hope to have it in the next couple weeks and begin the process of putting it back together.

My plans are to replace all relevant gaskets and water pump and thermostat and a city racer carb. Recurve the distributer. Replace all coolant hoses and clamps and then put a few miles on it. I’m sure there are some things I’ve forgotten.

I’ve read enough in here in the last 6 months to know the wealth of knowledge this forum holds. I’m excited to hear some feed back and recommendations. I know I’ll have some questions and plan to move to suspension when I get the motor lined out. Then to interior as it’s pretty good anyway. I’m not shooting for a frame off restoration rig. Just a good dependable truck to drive around looking for creeks to fly fish.
 
I’m not new to the Land Cruiser world but i am new to ih8mud. I’ve been reading on here a lot and thought I would introduce myself and my current project.

My father in law purchased this fj60 in 1986 (also the year my wife was born) and it was an everyday driver for him until 2015. He had some serious running hot issue and was smoking and loosing water and mixing antifreeze and oil. The mechanic he had been using said it was probably a cracked block and they were looking at tearing down the motor for exploration or doing a motor swap. He decided to put it in storage and purchase another daily driver. Fast forward to this spring. I was looking for a project. So I decided to drag this old truck out and get it back on the road. I went by where the truck was in storage and to my great surprise no rust and the interior looked incredible. Unknown motor status was the big question. I decided I’d take it on regardless of the motor outcome replacing if necessary.
View attachment 3646991
So with the cruiser loaded I headed to my shop. I wanted to get a bead on the motor before I get to work on other parts of the truck as there were no glaring issues before it was parked. And the exact motor state was unknown. I really wanted to hear the motor run before i tore into it.
I removed the spark plugs and put a mixture of trans fluid and kroil oil in each cylinder and let it sit over night.
I changed the oil and filled the coolant system, replaced the spark plugs and removed the valve cover. With a new battery it would turn over but a couple of the rockers were stuck. Light tap got them rocking again and pouring gas into the carb it fired up fairly quickly. Still running on the 9 year old gas in the tank it ran rough but it would idle on its own after a couple minutes. I was thrilled to say the least.
Next day I took a couple more steps and changed the oil again and drained the gas tank. I pressure washed the windows where I could see out and I actually drove it down the alley behind my store. I didn’t go far but was elated that it drove. 4 speed manual shifted out and ran decent. But it started to skip and smoke and when I parked it I confirmed what i suspected that coolant was getting in the oil again. View attachment 3647003

So at this point I knew I needed to get the head off and try to learn the whole story.
I had plans to desmog so I removed and put in a box all the unnecessary (for me in Alabama) egr and smog parts. Two of the air injector rail ports were twisted into already so this thing couldn’t have been running good. So I removed all the motor accessories and pulled the carb and intake and exhaust manifolds and pulled the head. By the way lifting a f2 head is not a 1 man job. And there it was pretty as you please. Blown head gasket.

View attachment 3647012

It looks like the gasket blew between the first water jacket and the first cylinder and then again between the first and second cylinders. This was really what I’d hoped I’d find given the history and the symptoms. So now I have a plan.
I sent the head out for surface grind and valve job and pressure check and have been ordering parts and cleaning up the motor waiting for it to come back. I hope to have it in the next couple weeks and begin the process of putting it back together.

My plans are to replace all relevant gaskets and water pump and thermostat and a city racer carb. Recurve the distributer. Replace all coolant hoses and clamps and then put a few miles on it. I’m sure there are some things I’ve forgotten.

I’ve read enough in here in the last 6 months to know the wealth of knowledge this forum holds. I’m excited to hear some feed back and recommendations. I know I’ll have some questions and plan to move to suspension when I get the motor lined out. Then to interior as it’s pretty good anyway. I’m not shooting for a frame off restoration rig. Just a good dependable truck to drive around looking for creeks to fly fish.

You have an original carb. Send it here Toyota Land Cruiser specialty parts - https://tlcperformance.com/ for a rebuild. May take JimC a few months to return it but you will not be disappointed with the rebuild.
 
Beautiful project, im definitely jelly, that thing looks pretty effin solid👌🏼 Good luck and enjoy, they are incredible for exploring.😁
 
You have an original carb. Send it here Toyota Land Cruiser specialty parts - https://tlcperformance.com/ for a rebuild. May take JimC a few months to return it but you will not be disappointed with the rebuild.
I am not necessarily opposed to this. I emailed Jim a couple times and have called 3 or 4 times and left a message. I decided on the city racer strictly from reading on mud specifically on roadstr6 build thread of the “rushing turdle”. He appears to have 3 different cabs including a stock one and his experience was the city racer ran the best. I do know there are a bunch of variables and I’m going for simple and as original as makes sense. If I am making a mistake discarding the original y’all let me know but honestly with no contact from Jim this is the option I’ve arrived at.
 
You have an original carb. Send it here Toyota Land Cruiser specialty parts - https://tlcperformance.com/ for a rebuild. May take JimC a few months to return it but you will not be disappointed with the rebuild.
Wanted to add that originally I was (and may still depending yours and others input/advice) going to send dizzy and carb to Jim. Then when I got no contact and read roadstr6 posts I decided to do his diy dizzy recurve and purchase the city racer carb. And I also wanted to add I’m not knocking Jim. I know most good machinists and carb guys spend most of their time in the shop not on the phone. Thanks.
-Michael
 
BTW, are you having the Head checked for cracks. Somewhat common.

Also, only use a OE Toyota head gasket. 11115-61030 Superior to anything aftermarket.


1717523623043.png
 
BTW, are you having the Head checked for cracks. Somewhat common.

Also, only use a OE Toyota head gasket. 11115-61030 Superior to anything aftermarket.


View attachment 3647352
I am having them check if for leaks. They got back to me about finding a couple leaky valves but I assume they will pressure test the finished product as well?? It’s not a cruiser specific machine shop but an old and highly regarded machine shop.
I tried to order a head and intake manifold gasket through my local Toyota dealer and they said they were back ordered and could take months to get. So I ordered a fel-pro from oreillys. I did not however have the part number so I might try again. Thanks for the info.
 
Cancel the Fel-Pro. This is a bear of a job, as you're finding out, so you don't want to do it twice.

The Fel-pro kit will have the 61010 HG (<10/84). The 61030 is the supersession for the 61020 HG and the proper one for your truck and is supposed to improve cooling to the rear, 5 & 6 cylinders. The OE Toyota Graphlex manifold gasket is far better than the tinfoil crap Fel Pro sells. Fel Pro is good, but not close to the Toyota for this application.

You will have to order the gaskets individually, and there are plenty of MUD vendors that can sell you OE parts. You don't have to stick to the dealer.

You can call Cruiser Teq | Land Cruiser Specialists Powered by Cruiser Outfitters - https://cruiserteq.com/ and they'll let you know and will have everything you need.

Make sure the machine shop is magnaflux'ing the head. Small cracks can occur near the rear rocker arm towers and that could possibly explain the Coolant/Oil mixing.
 
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Cancel the Fel-Pro. This is a bear of a job, as you're finding out, so you don't want to do it twice.

The Fel-pro kit will have the 61010 HG (<10/84). The 61030 is the supersession for the 61020 HG and the proper one for your truck and is supposed to improve cooling to the rear, 5 & 6 cylinders. The OE Toyota Graphlex manifold gasket is far better than the tinfoil crap Fel Pro sells. Fel Pro is good, but not close the Toyota for this application.

You will have to order the gaskets individually, and there are plenty of MUD vendors that can sell you OE parts. You don't have to stick to the dealer.

You can call Cruiser Teq | Land Cruiser Specialists Powered by Cruiser Outfitters - https://cruiserteq.com/ and they'll let you know and will have everything you need.

Make sure the machine shop is magnaflux'ing the head. Small cracks can occur near the rear rocker arm towers and that could possibly explain the Coolant/Oil mixing.
Thank you for the info. This is exactly the reason I decided to post this project on here. I’ll check all this out tonight. 👍🏻
 
Cancel the Fel-Pro. This is a bear of a job, as you're finding out, so you don't want to do it twice.

The Fel-pro kit will have the 61010 HG (<10/84). The 61030 is the supersession for the 61020 HG and the proper one for your truck and is supposed to improve cooling to the rear, 5 & 6 cylinders. The OE Toyota Graphlex manifold gasket is far better than the tinfoil crap Fel Pro sells. Fel Pro is good, but not close to the Toyota for this application.

You will have to order the gaskets individually, and there are plenty of MUD vendors that can sell you OE parts. You don't have to stick to the dealer.

You can call Cruiser Teq | Land Cruiser Specialists Powered by Cruiser Outfitters - https://cruiserteq.com/ and they'll let you know and will have everything you need.

Make sure the machine shop is magnaflux'ing the head. Small cracks can occur near the rear rocker arm towers and that could possibly explain the Coolant/Oil mixing.
Looks like cruiser teq has a OEM Toyota engine overhaul gasket kit. I’ll feel a lot better about that. I’m going to get that coming. Thanks!
 
make sure to run non-ethanol in the city racer / chinese carb...the soft parts in those will degrade quickly.
Is there any additive that would counter act this fact. Like if I added marvel mystery oil to every tank? This won’t be a daily driver but probably a weekly driver and won’t put many miles on the rig.
 

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