need 1978 small cap distributor parts asap

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run a wire from your pos battery to the starter with a push button toggle switch in the middle. turn your key to the on position, when you push the button the engine will turn over (crank). and you can check the spark.
this is how my cruiser is wired right now.
If you are coming to breakfast in the morning I'll bring my remote starter jumper.

Chris
 
I'll be at the breakfast, but i found and bought me a cheapo remote starter switch. Figured it'd come in handy for adjusting my valves.
Hopefully Ed will help me out after the breakfast too. He can stare the electrons into submission.
 
Sam, if it works with your stock ignitor, what other parts did you change back from the FJ60 configuration in order to use it?

Perhaps by process of elimination, you can determine which parts are bogus?

I and maybe Tom were thinking that you might have had a 3 mile fuel cutoff or something!
 
Ed thinks that the fj60 igniter is far more sensitive to the gap in-between the pickup sensor and the fins on the distributor shaft.
Likely my fj60 igniter was not registering the signals from the pickup sensor, but my fj40 type does.
I'm going to adjust the gap to the required 0.2-0.4mm and see if the fj60 igniter will work. Yea, that is a pretty small gap!

Turns out that my stock igniter and pickup are still good. Weird stuff. ED and I, but mostly Ed, are going to investigate this further.
 
Glad to hear you're making progress.

Re using the remote starter buttton for valve lash adjustment - not needed. I've been using the JimC "bump" method and it is far more delicate/easier to use. I showed it to Sebastien, so either he or I could teach you if you want... I have a nice Word file that I use when adjusting the valves, makes it a snap - yours for the asking - also lifted from JimC if I recall correctly.

As an idea for tech days: perhaps members/associates could post up in a thread what they want to learn and those that are willing to host and/or provide teaching can respond.
 
Yea, Stumbaugh showed me the bump method, but my driveway/parking spot has a bit of an incline to it, so I had mixed results. I ended up just turning the fan by hand instead to adjust my valves.
I think a solid day of bush/woods/trail repairs is in order.

Ill accept all the info you have on cruisers.
 
It runs now. Its a process of elimination and trial and error. you'll get it right again

Chris
 
...
I think a solid day of bush/woods/trail repairs is in order.

Like what?
  • How to diagnose an electrical problem ...without Ed
  • How to fix any electrical problem with relays ...without Ed
  • How to restore an inverted shackle with a rock and a tire iron (Ed is optional)
  • How to splint a broken leaf spring, tie rod or frame with ratchet straps, flora (and fauna if necessary, but please don't use Ed)
  • How to talk your buddies into pushing you out of the mud hole while you sit behind the wheel and give 'er the gas (don't bother trying this with Ed, he's too smart)
  • How to summon help without losing your voice (HINT: ask Ed)
  • How to curse a Birfield, in three languages other than English (Don't ask Ed, he's too much of a gentleman)
 
To make this thread even longer, I'll include what I think originally happened.

I believe that the resister went bad on my coil which led to a full 12volts, instead of a controlled lesser amount, running through the coil and overheating it. Once the coil overheated it stopped working, which explains the sudden loss of power on the side of the road.
But why didn't the cruiser fire up once it cooled down? This is prob because my friend and i started screwing with the wires at that point and likely hooked up the igniter incorrectly or something like that.

The melted cover over the pickup is certainly suspicious and the pickup did have some heat damage, but it works now which is interesting. I'll still have to figure out why that happened, perhaps when the coil overheated? I had switched out that pickup for the one in the fj60 distributor assuming that it was dead.

I also assumed that my igniter was fried because i didn't get a spark with a spark tester right after the truck died. the coil was likely still too hot and not working correctly. I had only later measured the coil as good with a multimeter for resistance once it was cooled down on a different day.

I plugged in a fj40 black box type igniter i borrowed to help prevent introducing additional error to the system and the cruiser fired up. I was also in need of a carb rebuild, so starting was problematic and a fair amount of cranking.

The cruiser was parked and the borrowed igniter returned. The carb was rebuilt, then I started messing with the fj60 igniter.

The connections were set up correctly, but there is a slight possibility of error in the types of connectors i had. They are fully insulated plastic spade type connectors with the plastic boot. the plastic boot fit firmly on the stock green plastic plug, so Ed and I are not completely certain that the metal spade was making firm electrical contact into the stock plug. Although it was plugged in, there may not have been a complete electrical connection made.

To further complicate matters my stock fj40 igniter works in my current configuration, but the fj60 igniter does not currently work. Ed found the factory gap spec between the fins on the distributor shaft and the picup blade at 0.2-0.4mm, and the gap in my dizzy may be out of spec in my roadside repair job. I haven't measured it yet. The fj60 igniter may be more sensitive to the impulses received by the pickup being closer or further away than spec. The fj40 type igniter may have looser tolerances, or perhaps i just got lucky that way.

this is what i have so far. Anyone else have an idea?
 
Like what?
  • How to diagnose an electrical problem ...without Ed
  • How to fix any electrical problem with relays ...without Ed
  • How to restore an inverted shackle with a rock and a tire iron (Ed is optional)
  • How to splint a broken leaf spring, tie rod or frame with ratchet straps, flora (and fauna if necessary, but please don't use Ed)
  • How to talk your buddies into pushing you out of the mud hole while you sit behind the wheel and give 'er the gas (don't bother trying this with Ed, he's too smart)
  • How to summon help without losing your voice (HINT: ask Ed)
  • How to curse a Birfield, in three languages other than English (Don't ask Ed, he's too much of a gentleman)


:D:D:D:D:D:D:hillbilly:
 

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