re surging (as you can hear in the video linked below).
Ordered the Y.S.TECH 4.5cm 12V 0.14A YW04510012LM fans from
this ebay link.
I just finished replacing the fans. One was almost dead with the wheel hardly spinning. The other was still good. The test with blocking the noisy one confirmed the need for repair before I started down this path.
I ordered the same part numbers as the originals from eBay (
link). Almost the same as
@trudd but with the wrong connector, like everyone else.
The issue I have is similar to
@Grumvee , there is surging, and similar to
@trudd , there is a rattle noise from both fans.
I tested the fans before disassembly the truck and the fans were running fine on full 12V. With the fans in the amp, I tested and it does not matter if one or both fans are plugged in, which one is plugged in, or to which PCB header they are connected. It does not matter if the fan is free in the air or bolted down into the grill. Although bolted down and installed in the amp makes it louder because the amp cavity amplifies the sound.
My observation is that when they are plugged in the amp they actually run at a much lower speed. I assume that the amp is controlling the speed of the fans (otherwise there is no point for Toyota to use a 3-wire fan). I think both the surging and the rattle are caused by the speed control. As there is only one way to control the speed for a 3-pin fan, and my good OEM fan was not making these noises, I assume the fans are low quality and do not behave well when driven at that speed. The surging can be caused by poor tacho signal on the yellow wire, while the rattle can only be explained by poor design/fabrication of the fan drive.
What is clear to me is that there are a lot of Y.S. Tech YW04510012LM fans out there and obviously some may be fake.
The sad part is that in order to test fans to see if they work or not, you have to pull the amp out and do some soldering. One easier way may be to purchase a computer fan control and rig a test bed.
For now, I'll have to put everything back and live with the new noise, that at least is lower, more pleasant than the old.
I'll love to see what others come up for testing these fans before taking the truck apart.