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Consider that the wheels on the Xcab are a cheep wheel. I bought them because they weren't made of gold so that replacing them when they do start to show the abuse won't be a pocket drainer. So say you're the cheap wheel mfg. and you have the option of reducing the thickness of the wheel center. That means more wheels from the same amount of raw stock. Certainly helps your bottom line doesn't it?
Except that the dang blasted engineers are telling you that in this alloy they have to be X.XXX" thick or they won't hold the claimed load and you'll have the DOT raining on your parade, to say nothing of the lawsuits that you'll get slapped with, because the wheels failed and some numbnutz wiped out a whole busload of school children.
Do you still think drilling those wheels is a good idea? I sure as **** do not.
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Pappy, are those front or rear studs? If front on what? Toy4X's picture is the front stud that I'm dealing with. The total length of the shoulder is 1.344" long because they go through the rotor and then the wheel flange. The splines engage the back ~1/2 of the wheel flange nearest to the the rotor.
If I were crawling the thick spacers might be an option were I not morally opposed to them. That's a whole other thread & I won't go into it here. In my use such spacers would work the steering bearings and the steering system really, really hard. As it is I only get about 2.5-3 years out of a set Koyo steering bearings before they are brinnelled to the point that the steering is unacceptably notchy.
Slow down enough to understand Im not suggesting countersinking the nuts. I suggested drilling the holes to a larger size (all the way thru) to accept the factory style nuts that have washer built onto them and a shoulder that fits inside the larger hole. I in no way ever suggested taking away thickness of the mounting surface. The style lugnut I mention is shown earlier in this thread. I even dug one out of my bolt bin and it would go into the wheel another 1/4 inch deeper than an acorn would.
I dont know any s l o w e r way to explain this to you.