Round 2 update
Well, I had to do some unexpected brake work, but before I get into that Here is a pic of the mangled bracket and the new one side by side.
Well, build day is here and Larry and Jesse show up to help. Its cool outside, but sunny so that is a plus, plenty of light. I drilled my through frame bolt holes and we attached the brackets. We got the bumper on with a bit of loosing of the brackets and everything fit.
THis is the final picture of the bumper with prior to wiring up the winch.
Once that was done, we attacked the front end of the car and dropped the Diff. Three people really made the work go by quick.
Below is the finished front suspension, it was well worth the $50 preassembly fee
Here is the rear end in place, still needs a lot of finish work.
Uh-oh we have a problem... with the elocker, wire has been cut and so I went to the web to see what everyone else had done. It seems I needed several things, the elocker brain, pig tail, pig tail off the frame, abs pig tail with diff lock, factory switch with pig tail. I called Blakes and fortunately they had everything except the factory pig tail on the frame. I ordered one from the elocker itself to the frame, and ordered some 14g 6 conductor wire from somewhere.
I am hesitant to wire up the elocker with out some sense of the wiring instructions so I went on to do other things.
More work on the sway bar extension
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more work
and finally got around to the issue with the bent skid plates... mine were non-repairable and I did not have time for fabbing up something, so I weighed my options and called Budbuilt and ordered some (2) so I have protection all the way back to the gas tank. Unfortunately, they arrived on valentines day weekend and the wife was not too happy with the attention the truck was getting ....
I also did some repair work to the slightly rusty battery tray with some of the leftover truck bed liner in a can... worked great.
Now, I am done with painting the skid plates, what a pain
And I am ready to install... but I have to weld.
You see, one of the mounting points on the truck for the factory skid plate was bent from the tear off, so I beat it a few times to get it straight and then jacked it up, wire wheeled it and hoped for the best. I have my Dad's old HF wire welder 110v, I have no clue how to use it, so I plug it in and ready the ****py instructions and make a go at it.
Here is my first try... why the spatter??? I think from what I have read, it is inherent in MIGs without gas and yes.... I have a cheap welder.
Please comment on my weld here....
GUess what? it did not hold, so off came the plate and I broke out the MIG again and cranked up the heat and poured it on..
THis time it held.
More bolting them in place
SO now, I am nearly done except the electrical work for the elocker, I had all my parts including a few radio shack ones as well and I put a post out on mud to see if I could get some help, because I could not really understand the wiring.
So, fellow mud members wardameagle and secondgentoyota fan helped me out. WDM, even called me all the way from england to talk for about an hour.
After finally decifering the diagram, I bought 24 hr access to one toyota sites and dowloaded the 1996 wiring diagrams and started tracing things out.
Everything matched except, my truck did not come with a elocker, ABS internal harness, so I had to fabricate a wire to the ABS brain, and fabricated the socket for the bulb with two wires to wire up directly to the harness rather than using the exisitng plugs. The harness was missing the pins for the respective wires and my local dealer was absolutely no help.
Here is the wiring mess
So after about 24hrs I nearly finished
So I try it out.....turn key, push button and..... I get a blinking light in the dash. So I ask some more questions on the forum and find out I had to ground two additional wires.
I get that done, but still no success...., by this time I am really bummed, did I wire something wrong or what?
So, I do what SGTFan said to do and jacked up one tire, spun it, then pushed the button, it still blinked. I went back over to turn the tire and after a slight push, the elocker clicked into place It works!
It seems that, you have to turn the truck slightly and drive forward to get the spines to engage and it works like a charm. so after about $850, I have an elocker. I drove it and all seemed well except the brakes, they seem spongy. (air?)
Here are some final pictures
as I was finishing up some work on the brakes because they do not seem to work well, so I replaced everything (drums, cylinders and shoes) as my drums were out of spec and I was unsure how long the axle sat.
I should be done by tomorrow as I will have my wife help me bleed the brakes. Obviously, I have a few odds and ends to do, but I am ready to roll. Still need to decide on tires though.
So after starting all this work in late October, here we are 6 months later...
I wish I could try it out on the April trip, but the kids spring break takes priority, so let me know if there is a abbreviated trail ride some of you may want to go on between now and then.
Thanks again for everyone's help on the forum and the club, I could not have done it without you all!