Nay said:
To be honest, I think a kit that would sell, and perhaps fund the more radical kit, is not the crazy big stuff, but a 2.5" kit that doesn't get into driveline angle issues or anything else, but has suspension travel properly set to run 35's and runs stiffer coils than OME.
OK, I do not get this. 2.5" lifts does not get into driveline angle issues. Does not matter what else you need.
To run true 35's (not 315's) with 2.5" of lift you need to bumpstop the the truck to avoid rubbing.
In this case rubbing is defined as not touching the body, flare or any other part. Not the inner fender nothing. When you talk to some people you get the story that "oh, it does not rub" then you ask them what those marks are on the inner fender, then they say " Oh, that doesn't matter". True, but if you say it does not rub, it should not rub.
Rubbing can only be checked by the owner but it depends on tires, wheels, spacers etc, flares are not removed etc.
So when you say, you need to set the travel up properly for 35" tires with 2.5" of lift, we should first check for clearance as pointed out above. Once that is done, we can choose the shock. To do that, we are concerned with overcompressing the shock, so here is some information on that.
The 80 is approx 19" of space between the front top and bottom shock mount with the axle on the bump stop. The rear is approx 17".
So here are some specs for Bilstein shocks.
8" Travel - Extended 22.2" Collapsed 14.21"
10" Travel- Extended 25.7" Collapsed 16.10"
12" Travel - Extended 31.1" Collapsed 19.53
These shocks all require shock adapters. So with 1.25" on each end for the front and 1.25" on tha back, we have now reduced the inter-mouting distance to 16.5" for the front and 14.75" on the rear. Take into account that the inter-mount spacing was done until the axle touched the bumpstop and did not take any deforming of the rubber into account. Once can easily loose another 1" to 2" with compression of the bumpstops.
So we need the following bumpstops.
Front available = 16.5"
Rear available = 14.75"
8" Travel - 14.21" Compressed
Front - None
Rear - None
Effective Travel
Front - 8"
Rear - 8"
10" Travel - 16.1" Compressed
Front - 0.4" Needed
Rear - 1.35" Needed
Effective Travel
Front - 9.6"
Rear - 8.65"
12" Travel - 19.53" Compressed
Front - 3.03" Needed
Rear - 3.78" Needed
Effective Travel
Front - 8.97"
Rear - 8.22"
Remember nose of this takes the rubber deflection of the bumpstop into account.
So how does this compare with OME
N73 - Ext - 24.2" - Compressed - 13.9" - 10.3" travel
N73L - Ext 26.2" - Compressed - 15.2" - 11" travel
N74E - Ext - 24.4" - Compressed - 14.6" - 9.8" Travel
N74L - Ext -26.3" - Compressed - 15.2" - 11.1" Travel
However when you run OME, since the bolt in directly, the available space is:
Front - 19"
Rear - 17"
Since the collapsed lenghts of these shocks are shorter than the actual available space, we should not need bumpstops. So your effective travel is the full travel of the shock.
So what has all this proven?
Fitting "long travel shocks" with shock adapters does not gain you much. The only way to get more travel is to increase the available space for the shock and not run bumpstop.
OK, now why do we supply bumpstops? To take into account the defection of the rubber on the bumpstops in the worst case of jumping the truck or fully flexing it out.
So my question is, how do you improve the travel for 35" over OME?
People regularly report that moving from OME to a taller Slee lift improved road performance, so what are we missing in the simple spring/shock 2.5" kit that is the heart of the 80 series aftermarket?
The reason for this is that OME 850 and 863 (J or not) does not perform well when you stick spacers on them and the truck is taller. The leverage on the spring is increase and people experience more b body roll in corners. That is why we increased the rate. For 2.5" it does not matter that miuch. Also OME springs can be chosen for a level truck. One thing that I will give you is that there might be place for another front spring, that is a little taller than the 850's with a little more spring rate.
I am starting to sound like Sumotoy and Walking Eagle







