EGR replacement

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Could Toyota have made replacing the EGR valve any more difficult?! I got the old one off but now trying to get the new one on and getting the pipe to mate up is driving me nuts! Is there some trick to this? Or am I just going to make my neighbors life hell with all my cussing?

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May not be helpful but that smooth part of the egr pipe slides into the egr valve a good bit before the collar is even close to threading on. You have a few options for getting it back together but you definitely want the egr pipe slid onto the egr valve before you start tightening the nuts that hold the egr valve on.

You may even want to pull one or move of the studs out of the intake manifold to make moving the egr valve easier so that you can get the pipe into the valve and perhaps the collar on a turn or two before you then install the studs and nuts and tighten things down. In the event that you bent the egr pipe out of the way somehow during removal or install of the egr valve you may also need to work against that bend more than otherwise, etc.

One word of caution is that if you pull one or more studs out to help you get the pipe back into the valve be very wary of cross threading them on their way back into the aluminum intake.

Good luck.
 
The hose connected to the heater control valve looks to be original, old and swollen and I would expect the PHH might be in the same condition. I would make changing hoses my next project.
 
The hose connected to the heater control valve looks to be original, old and swollen and I would expect the PHH might be in the same condition. I would make changing hoses my next project.

Did those hoses ever come with the spring clamps as pictured, or did the OEM hoses have the tension strap with the twist pin?
 
Did those hoses ever come with the spring clamps as pictured, or did the OEM hoses have the tension strap with the twist pin?

I believe that on the HCV the spring clamps were used. On other hose sections after the HCV then the tension strap w/twist pin was used.
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Thanks for all the replies everyone. (except maybe ChiYotas. Hahaha) Sounds like removing the studs is the way to go. All hoses will be replaced. Luckily my 80 is on non-op so I'm taking my time getting her back up to snuff.
 
I had done this re-installation when I was doing my head gasket. I had the intake buttoned up when I realized I hadn't installed the EGR. I couldn't give any useful info because I blacked out from rage when I was installing it. My installation method was pure hate.
 
I had done this re-installation when I was doing my head gasket. I had the intake buttoned up when I realized I hadn't installed the EGR. I couldn't give any useful info because I blacked out from rage when I was installing it. My installation method was pure hate.
Hahahaha. Yup mine too. I just told myself "step away from engine compartment before you break something."
 

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