the issue may be how long the die and tap are, compared to the thread. Unfortunately, IIRC, the die was quite a bit shorter, and I did keep going for a bit with it, so I may have lost some of my taper doing that.
added: I measured, and yup, that was it, the die cutters were too short so I could not gain much taper at all. And I ended with a cylindrical section towards the end of the pipe and that was likely interfering. HF... sigh... And to think that I was ecstatic because the cheap HF cutters were not indexed so I could use them backwards, which solved the clearance problem. Unfortunately, that's the only threader set I could get my hands on on short notice. TBH, though, I'm not at all sure that Ridgid cutters are much longer. And those are indexed so I could not use them backwards for the valve anyway.
So, likely back to having to tap into my water heater tank. Not sure I want to do that myself, if I break the tap in there, there goes the warranty... Bummer!