Ty, measure the wheelwell of the 80 and you will see that it is not 38" big. So if the tire is compressed it will not fit period. So if you want to make that size tire fit you either cut (Artic flares are not an option, spoke to them) or you lift it sky high and then bumpstop the hell out of it. Last option is not good for trail truck. Believe me, you want it stable, you want it low and you want the biggest tire you can fit. I am contemplating 44's on the shortbus, but that is going to mean a lot more cutting up front.
As for the artic truck pictured above, build for snow and ice and it does not need to articulate in the least. Also, I spoke to them at Sema. They have about 100 hours into those trucks in labor alone.
> 1. 1997 FZJ80
> 2. 6 to 8" suspension
6" springs are easy, at 8" the links are becoming to short and you would need to address that. Especially in the rear.
> 3. 6" coils
What do you mean with No 2 then when you say 8" lift.
> 4. 1 - 3" body lift
2" is quite doable and does help with clearance and other issues, but beware you are adding costs for redoing bumpers etc. that does not fit anymore.
> 5. No body cutting
Aint gonna happen unless you never leave the road.
> 6. Able to flex and droop as much as possible, BUT
This and point 5 does not go together. Unless you are happy with very little.
> 7. Must retain a majority of the 80's driveability
38's and that big is going to throw this out of the window. It can drive ok, but it is not going to be stock.
> 8. Must remain a daily driver
How far do you drive daily.?
> 9. Retain a majority of it's stability on the street
Again, you will have to let the swaybars go. They just don't stay connected with a setup like this. You break the links. Ask Ben, he had this truck you are talking about. At least in height.
> 10. Castor corrected
3 link on the front is probably what you are going to need, or use drop spacers and arms. However if this is a trail truck, I do not like the drop spacers.
> 11. Running 38" rubber
That is easy. Just order them.
> 12. Wheels 10" with appropriate BS or 8"/9" with spacer
For a trail truck, we run 8" rims on that tire size. Keeps the rim protected. However that is for hardcore wheeling.
> 13. Mods must be bolt on for the majority. Weld on within reason (tried and true).
I guess with some stuff from us and MAF you can do it, but I think it would not yield the best off-road truck.
> 14. Within budget ($5K)
Not going to happen unless you do all the work yourself.
Come to Cruise Moab next year. You don't even have to wheel your truck hard there, but there will be some hardcore 80's. Look, listen and learn. Again for off-road, you want low, big tires and stable.
I am running 40's on the shortbus with about 5" of lift and 2" body lift and liberal use of the sawzall. However I get stuck all the time. Why, the belly of the beast is to low. I can run a little more lift but I don't like it. So that is why I am thinking 44's. However that opens another can of worms. Mostly, steering. The 80 steering is barely adequate for 35's. It gets pissed with 37's and when you get to 40's it does not do the job anymore. I am considering full hydro steering because I get off-road and I can not turn the tires.
Anyway, it will look cool in the Starbucks parking lot.
