Beyond the above, it is a well maintained truck that runs very well. It was a grocery getter for most of it's life. The PO bought it from his sister and did some pretty extensive rehabbing (new radiator, ac compressor, headlights, all fluids changed, etc,) It feels like a dog compared to my wife's GX470.
The boxes you checked, need looking into
- 1 qt low is concerning, when I couple that with radiator replacement. A red flag goes up. Overheated! I was likely just not properly top, but still needs consideration in the case of both CAT DTC.
- Your short trips and prolong idling. Are both very hard on CAT and can damage them. The OM specifically warns "do not prolong idle". This is mostly likely in your case, cause of CAT issue. You may be able to correct without replacing CATS.
Here's what I do as first steps:
Look for signs of over heating. Swollen and or brown hard hoses.
Inspect head gasket, very closely for signs of coolant leak (red crust trails).
If above okay, then move on:
Clear codes.
Stop prolong idling.
Inspect for exhaust leak. From rear O2 forward is mainly what we're concerned with here today.
Keep short drives to a minimum. Take HWY drives to overcome bad effects of short drives. As CATs need around 2,500 RPM prolonged driving, to work at peak.
Top coolant properly. Watch close to see if level drops again. Make sure no clog in reservoir hose and it's cap, and that hose drops straight to bottom of reservoir.
Tune with new spark plugs, also Denso coil boot kit if they weren't replaced at last tune.
Make sure no vacuum leaks. Which last "tune", should have taken care of.
Make sure good oil & filter. I like Mobile 1 5W-30 regular or EP. Never use HM oil (high mileage oil)
Make sure good air filter, replace every 20K miles or sooner. Also that it is seated properly, as the seal gets curled on install very often.
Add 2 cans of 44K to a full tank of gas.
Do "Italian burns" (Drive at high RPM to supper heat CAT) Do this for 2 minutes at 4,000 RPM first time. Then drive normal for 7 to 10 minutes to cool CATs. If all went well (engine an feel okay) then drive at 4,800 RPM for 7 minutes, then normal. Then again for 10 minutes, then normal.) To cook gunk off CATs. It's like turning your oven to clean cycle.
You can also try CAT cleaners like Cataclean or Sledge hammer to name a couple. Read direction closely!
If coolant level keeps dropping, with no leaks. Then a combustion gas test in coolant would be good idea. Also compression test. Also note condition of each spark plug and from which cylinder they came from. Coolant is a CAT killer. It has the effect of basically steam clean cylinders. Which spark plugs can give clues of.
Head gasket leaks examples:
With under-shielding #1 & #2 off and a flash light, we can see almost every inch of head gasket.
Be using a flash light, we can see under intake manifold (98-05) with just engine plastic cover off.