To keep this discussion going, we know that AHC is immensely capable, highly performant, proven durable, and on-board maintainable. Way beyond what I can say for aftermarket stuff. Sure, they might do one or two specific things better. Still doesn't come close to the breadth of AHC for varied uses.
So what needs to be improved? That's probably the level of discussion first rather than specific changes like spheres or hacking code.
Because I'm very much interested in tuning the system too.
1) Damping
I'll say this as a connoisseur of damping. The damping is on point. Always on point regardless of load or conditions. Which isn't a surprise as it's an active system constantly adjusting. It's also got huge fluid volumes and remote damping valves which is beyond what we talk about with traditional suspensions having remote reservoir, bypass - "analog" stuff. Upgrading this digital system would require OEM levels of capability to refine the already sophisticated algorithm, increase system response speed, more steps of adjust-ability (it's already 16-way and the system uses all positions, vs a single setting in an static suspension). Or if it would be an active preemptive system with cameras reading terrain ahead of the wheel but that's now crazy talk.
2) Spring (rate)
Spring rate is one area of capability to expand to more non-standard uses. I've seen my stock system handle 30% beyond rated payload - to over 1800lbs with trailer and gear. So it would be the more extreme use that actually needs more. Or perhaps you want enough rate to to jump your car?? I probably wouldn't bother modifying with higher pressure globes. There's an easier way which would be to modify the physical coil springs. Multiple strategies.
Either by adding spacers such that the spring rate is increased by pre-load. Or if more is desired, changing the springs themselves with progressively more aggressive springs like one would do with a normally sprung LC. Progressively higher rates could be achieved with things like: LC200 diesel AHC springs from overseas, King 100-series AHC upgrade springs, LC100 non-AHC springs, LC200 non-AHC springs, armored vehicle purple AHC springs (these suckers are built in the range of 8-9k curb weights!$#), etc.
3) Lift (height)
I separated this from #2 as its somewhat a different adjustment in the AHC system. It's sensor based height somewhat regardless of spring rate and load. The hydro-pneumatic part of the system will set the height.
10 minutes with a 10mm wrench to adjust the sensors is all it takes. It is still correlated with spring rate in that we know the physical coils relax with a taller ride height. So lifting without addressing the springs with spacers or higher rate springs will reduce payload capacity. One shouldn't lift the base ride height too far (~2") as that can render "high" position going into the bumpstops, making that mode less useful. Besides, even really lifted static LC's don't see much more as once they put on any load, the suspension sits lower.
4) Suspension travel/articulation
There's opportunity here that's yet largely unexplored in my mind. Tundra suspension swaps keeping the AHC system have been done and that surely will increase stroke at the front. I believe running an LC lift spacer in the front will also extend suspension travel by ~1" and raise spring rate and payload capability lightly. Probably can do the same with the rear shock to increase droop.
Okay, I should break here and jump back to work!