Blown Spark Plug, looking for good mechanic near Montrose, CO

This site may earn a commission from merchant affiliate
links, including eBay, Amazon, Skimlinks, and others.

Joined
Feb 22, 2010
Threads
4
Messages
11
On my 2003 I'm battling a serious issue which occurred near Ouray, CO about a week ago. We had just wrapped up a great ski weekend at Silverton and we were headed home to SLC when the trouble occurred. We were descending the grade from Red Mountain pass down into Ouray when I heard the engine start to make a subtle ticking, keep in mind that I was in 3rd and letting the truck idle down the grade. The check engine light started to flash so I pulled to the side. The engine was running rough and was sputtering. I was able to rev it and get some power but I was being very careful and cautious so as not to cause more damage. There was no good place to stop and look deeper, so we limped a couple of miles into town and found a good spot to tear into the problem. After removing the air box we could see the carnage, on the passenger side second cylinder from the front, was some charring. We removed the coil pack to find it completely charred and melted. The plug was still in place but some small pieces of porcelain were chipped away. We put a plug wrench on the plug and began to loosen it. The plug broke free and came out easily (too easily), with what appears to be melted aluminum packed into the threads. We pulled the adjacent plug to see if it would go in to the blown hole and found that it slides right in...bad news! It was Sunday morning and we had to make some tough decisions. We had to be back to SLC for work the next day. I called roadside assistance and had the truck towed to Montrose where we dropped it and rented a car so that we could get home.

This all occurred on Sunday, Feb 28. The truck has been sitting at Turner Toyota in Montrose since then. I have had a few quick chats with one of their service coordinators but no technician has been able to look into the project, so I don't have an estimate yet. I get the sense that Turner Toyota is somewhat overwhelmed (either by my problem or they're really busy).

I'm happy leaving it with Turner Toyota so long as I know they do good work. Can anyone give a recommendation? Or should I get someone else involved? Again, recommendation?

Has anybody dealt with this issue on their 100? I've searched the forums, this issue seems rare. The threads I found recommend to use time-sert rather than heli-coil...

Here's my last photo of the rig. That's my buddy Rick in the passenger seat, looking way too happy considering the seriousness of the situation. I'm just glad he was along to keep the mood light...

IMG_3060.webp
 
Without a doubt Slee Off Road, ~$500 to have transported to Golden Co.

Keep bumping this thread until some of the mud members in the Montrose area spot it, for next best option.
 
Professional Auto Works, 970 240-1169. Three doors to the east of Turner. Turner is not the place to have your Cruiser worked on. Jason and Chris ay Prof Auto are master Toyota and Lexus techs. Jason was western region trouble shooter for Toyota, just got tired of the travel and set up his own shop. Best kept secret on the western slope!
 
I had the same thing happen on my 99. I would call a local RV shop and ask about putting in a helicoil while the motor and head still in car. Toyota dealership will want to take head off or replace the head.

This is a common issue also with Ford 5.4 motors.

PM me if you want to discuss what happened to me. I got it fixed for about $800
 
I had a plug blow out about 3 months ago. My mechanic told me Denso plugs are the only ones that stay put - mine were Bosch at the time and had only been installed about 18 months before this happened. Mine just caused the coil to get hot and melt but I didn't drive it at all after it happened. My guess is by driving it you may have caused the thread damage. I know what you mean about safe places to pull over though especially on the mountain roads out here.
 
Back
Top Bottom