Axle worn out

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So I decided to open both front axles this weekend. I inspected both the axles and the bushings and did not see any noticeable wear or scoring on either of the bushings or the axles. I think I was taken by the dealer, there were probably guessing, I should ask for a refund.

While I had everything out I repacked the birfields, replaced the wheel bearings (Koyo same as OEM) and checked everyting else, I wish I have had the rotors to replace them then since I had everything out, local dealer did not have them and neither did the local FLAPS.

While looking and the bushings it seems to me that there should not be any wear on the bushings unless they are totally dry or a foreing object gets in there. The outer axle shaft does not ride on the bushings, it looks more like it floats on the bushing, the outer axle engages on the flange.

BTW: This is the third time I do a repack job on the birfields and it only took me six hours to do the whole job, this includes replacing the wheel bearings. The first time I did this job in my FJ60 it took me 2 weekends, the second time I did it to my FZJ80 and it took two days, I feel like and expert now, so if anyone in the Boise area needs helps doing this job I willing to lend a hand. The hardest part is removing the brake calipers and pulling out the old seals.

Thanks,
 
KLF said:
Consider them requested, I'd like to see how this works. :)


Bushing_Lube_Tool_3.jpg


Bushing_Lube_Tool_2.jpg


-B-
 
OK that is slick, Nice job -B-
 
Nice! For others considering this tool, be sure to get serious about connecting the parts as even a hand grease gun can generate enough pressure to seriously injure you if it fails under pressure.

DougM
 
Doug,

You can't get that tight of a seal against the wheel bearing. It seals tight enough to pump a lot of grease into the spindle but the grease starts coming out the spindle groove when it is 'full.'

-B-
 

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