I went with greasable pins, new poly bushing, and a set of SOR's U-bolt skid plates all the way around when I did my lift. If you're going to do something, you may as well do it right!! Right?!
I busted out the Dremel & got all the crap out of the frame holes, and greased everything liberally before installing. As Brog said, "If you don't have to wipe any off, you didn't use enough." I even pre-loaded the spring pins & shackle pins with grease so that I wouldn't be displacing the grease I put on & around the bushings when I started pumping grease into them.
Okay, and now, here is the e-mail I got from SOR's Tech Support:
-----Original Message-----
From: SOR Technical Assistance [mailto:tech@sor.com]
Sent: Thursday, January 02, 2003 2:50 PM
To: Lyle Huber
Subject: RE: Tech Question Confirmation
There is no problem running the shackle in this attitude. Since the shackle hanger in the front has the long gusset pointed to the rear, in the way of the third pin in the upper position. This shackle will still do its job. The pin will still keep the spring from becoming lodged up against the frame rail. In the rear since the gusset is not in the way the pin can be run in the upper position. Either attitude is ok as long as the 3rd pin is
positioned inward.
Regards,
Tech
At present, I have the fronts installed one way and the rears installed the other way. My initial tests max-articulation have only shown that I either need to get longer rear shackles (not likely, as I want to keep the AI shackles), or put longer axle snubs in to prevent the back tires from chewing on the edge of the rear fenderwells. At any rate, I figured I would run them in this attitude for a while, and have someone checking out how things look when I get into some good four-wheeling this spring.
EDIT: Feel compelled to also state that I left the fronts in the downward position because of the aforementioned gusset on the frame. Seems like there would be more limitation in the front axle's articulation if I had left the pin in the upward position. Just a thought...