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thanks for the pm.
if it were me..........i'd run a split case.....
1) dust shields.....
2) toyota joints are a lot stronger an more durable.....
same goes for the CV/double cardan joints.
3) transmission pan mods can be don but i'd recommend tig welding..........
4) sure, you could rotate the filter some .......
georg
That pan mod looks mighty familiar!!!! Clocking the t-case and the early flanges gave you some extra clearance I didn't have. Keep going. (Remember to make sure you have enough room for the tranny oil filter.)
Regarding the stock u-joint any clue what angle they are good for?
I'm going salvage yard diving for a CV joint in the next week. Recommendations on which one to look for?
QUOTE]
For u-joint angle: Tom Wood's Custom Drive Shafts - Driveline 101
Are you sure you need a CV for the front shaft? The font output is moved back a lot more than stock. You may not need one.
As for the rear, my rear T-case output is very close to where yours will be, although mine is much higher up. I could not use a regular u-joint and had to rotate my pinion and run a CV so the joints wouldn't bind but I didn't need one in front (although I usually only use 4 wheel drive for low speeds)
How fast are you planning to go in 4 wheel drive to worry about that type of driveline vibration from the front shaft?
Regarding the stock u-joint any clue what angle they are good for?
I'm going salvage yard diving for a CV joint in the next week. Recommendations on which one to look for?
QUOTE]
For u-joint angle: Tom Wood's Custom Drive Shafts - Driveline 101
Are you sure you need a CV for the front shaft? The font output is moved back a lot more than stock. You may not need one.
As for the rear, my rear T-case output is very close to where yours will be, although mine is much higher up. I could not use a regular u-joint and had to rotate my pinion and run a CV so the joints wouldn't bind but I didn't need one in front (although I usually only use 4 wheel drive for low speeds)
How fast are you planning to go in 4 wheel drive to worry about that type of driveline vibration from the front shaft?
Good link, I've already spent quite a bit of time with it but I'm getting different messages on the capability of the Toyota stock U-joint. Just curious. I was over do for a re-read so thanks.
Regarding speed in 4 wheel think about highway driving in the snow. Don't know the speed but well above off road crawling. I'll have to factor in the "scare factor" of an FJ40 at speed and that will take some experience. The setup I'm getting rid of would have removed all of your fillings at about 20 mph, kidneys gone by 30.......
Good link, I've already spent quite a bit of time with it but I'm getting different messages on the capability of the Toyota stock U-joint. Just curious. I was over do for a re-read so thanks.
Regarding speed in 4 wheel think about highway driving in the snow. Don't know the speed but well above off road crawling. I'll have to factor in the "scare factor" of an FJ40 at speed and that will take some experience. The setup I'm getting rid of would have removed all of your fillings at about 20 mph, kidneys gone by 30.......
I would say if it is under 7*, a regular DL will not cause you too much trouble even if it is only driveway balanced. I would put that low on the list until you get a chance to drive it. You'll know it right away if you need one.